Hostname: page-component-848d4c4894-x24gv Total loading time: 0 Render date: 2024-05-30T13:03:19.530Z Has data issue: false hasContentIssue false

Effect of preparing method of ZnO powders on electrical arc erosion behavior of Ag/ZnO electrical contact material

Published online by Cambridge University Press:  15 February 2016

Zhijun Wei
Affiliation:
Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China
Lingjie Zhang*
Affiliation:
Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China; and Zhejiang-California International NanoSystems Institute, Hangzhou 310029, China
Hui Yang
Affiliation:
Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China; and Zhejiang-California International NanoSystems Institute, Hangzhou 310029, China
Tao Shen
Affiliation:
Zhejiang-California International NanoSystems Institute, Hangzhou 310029, China
Lawson Chen
Affiliation:
Wenzhou Hongfeng Electrical Alloy Co. Ltd., Wenzhou 325603, China
*
a) Address all correspondence to this author. e-mail: zhanglingjie@zju.edu.cn
Get access

Abstract

Two kinds of Ag/ZnO electrical contact materials were fabricated by powder metallurgy method. The electrical life testing was done to investigate the arc erosion behavior of the prepared contact materials. Their properties and morphologies were characterized and discussed in detail. Results showed that Ag/ZnO(c) with coprecipitated ZnO as the second phase had better mechanical and electrical properties compared with Ag/ZnO(a) with ZnO purchased from Aladdin Industrial, Inc. Besides, some typical morphologies, such as holes, Ag or ZnO enrichment zone, Ag skeletons and bubbling area, occurred on the surface of the contacts. Especially for Ag/ZnO(c), vertically aligned ZnO nanorod arrays were detected after the life testing without any other supporting equipment. The existence of a solid solution Zn1−x Ag x O and different energy generated during arcing process were possible reasons resulting in this phenomenon. A solid–vapor–solid mechanism was put forward to analyze the phenomenon mentioned above. These evidences could also offer some valuable information desired for reducing the splashing of Ag droplet under arcing.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Benjemaa, N., Queffelec, J.L., and Travers, D.: Some investigations on slow and fast arc voltage fluctuations for contact materials proceeding in various gases and direct current. IEEE Trans. Compon., Hybrids, Manuf. Technol. 14, 113 (1991).CrossRefGoogle Scholar
Wu, C.P., Yi, D.Q., Li, J., Xiao, L.R., Wang, B., and Zheng, F.: Investigation on microstructure and performance of Ag/ZnO contact material. J. Alloys Compd. 457, 565 (2008).CrossRefGoogle Scholar
Shen, Y.S. and Gould, L.: A study on manufacturing silver metal oxide contacts from oxidized alloy powders. IEEE Trans. Compon., Hybrids, Manuf. Technol. 7, 39 (1984).Google Scholar
Chen, J.C., Sun, J.L., and Du, Y.: European confederation restrictive policy of Ag-CdO materials and the development of other silver metal oxide electrical contact materials. J. Electr. Eng. Mater. 4, 4 (2002).Google Scholar
Gustafson, J.C. and Kim, H.J.: Arc-erosion studies of matrix-strengthened sliver-cadmium oxide. IEEE Trans. Compon., Hybrids, Manuf. Technol. 6, 122 (1983).Google Scholar
Ommer, M., Klotz, U.E., Fischer Bu, J., Kempf, B., and Wielage, B.: Structure characterization of switched Ag-metal oxide contact materials. Materialwiss. Werkstofftech. 39, 928 (2008).CrossRefGoogle Scholar
Guzmán, D., Munoz, P., Aguilar, C., Iturriza, I., Lozada, L., Rojas, P.A., Thirumurugan, M., and Martinez, C.: Synthesis of Ag–ZnO powders by means of a mechanochemical process. Appl. Phys. A 117, 871 (2014).CrossRefGoogle Scholar
Zhang, G., Cao, Y., and Qi, L.: Single point cutting of machinable glass ceramics. Tech Paper - Soc. Manuf. Eng. MR 99-170, SME (1999), 16.Google Scholar
Zhang, Q., Li, D., Ding, X.Y., and Zhang, Y.M.: Electrochemical mechanism of intergranular corrosion in LC4 aluminum alloy. Materials Protection 8, 6 (1996).Google Scholar
Hetzmannseder, E. and Rieder, W.F.: Make-and-break erosion of Ag/MeO contacts materials. IEEE Trans. Compon., Hybrids, Manuf. Technol. 19, 397 (1996).Google Scholar
Hetzmannseder, E. and Rieder, W.F.: The influence of bounce parameters on the make erosion of silver/metal-oxide contact materials. IEEE Trans. Compon., Hybrids, Manuf. Technol. 19, 397 (1994).Google Scholar
Rieder, W.F.: Low current arc modes of short length and time: A review. IEEE Trans. Compon., Hybrids, Manuf. Technol. 23, 286 (2000).Google Scholar
Doublet, L., BenJem, N., Hauner, F., and Jeannot, D.: Make arc erosion and welding tendency under 42 VDC in automotive area. IEEE Trans. Compon., Hybrids, Manuf. Technol. 26, 162 (2003).Google Scholar
Gavriliu, S., Lungu, M., Enescu, E., Nitu, S., and Patroi, D.: A comparative study concerning the obtaining and using of some Ag-CdO, Ag-ZnO and Ag-SnO2 sintered electrical contact materials. Optoelectron. Adv. Mater., Rapid Commun. 3, 688 (2009).Google Scholar
Mayer, V. and Michal, R.: Switching behavior and changes in microstructures of silver-metal oxide contact materials. In Proceedings of 14th ICECP (San Francisco, 1988); pp. 361367.Google Scholar
Mingzhe, R. and Qiping, W.: Surface dynamics and its reaction to the effect of breaking arc for AgMeO contacts. In Proceedings of 16th ICECP (Philadelphia, 1992); pp. 389393.Google Scholar
Xinjian, Z. and Qiping, W.: Tthe types and the formation mechanisms of AgNi contacts morphology due to breaking arc erosion. In Proceedings of 39th Holm Conference on Electrical Contacts (Pittsburgh, 1993); pp. 97102.Google Scholar
Schoepf, T.J., Behrens, V., Honig, T., and Kraus, A.: Development of silver zinc oxide for general-purpose relays. IEEE Trans. Compon., Hybrids, Manuf. Technol. 25, 656 (2002).CrossRefGoogle Scholar
Wan, J-W., Zhang, J-G., and Rong, M-Z.: Adjustment state and quasi-steady state of structure and composition of agmeo contacts by breaking arcs. IEEE Trans. Compon., Hybrids, Manuf. Technol. 20, 202 (1998).Google Scholar
Schoepf, T.J. and Hauner, F.: Effects of different loads on the surface of silver metal oxide contacts for general-purpose relays. IEEE Trans. Compon., Hybrids, Manuf. Technol. 28, 728 (2005).Google Scholar
Alivisatos, A.P.: Semiconductor clusters, nanocrystals, and quantum dots. Science 271, 933 (1996).Google Scholar
Chen, Y., Bagnall, D.M., Koh, H., Park, K., Hiraga, K., Zhu, Z., and Yao, T.J.: Plasma assisted molecular beam epitaxy of ZnO on c-plane sapphire: Growth and characterization. Appl. Phys. Lett. 84, 3912 (1998).Google Scholar
Lieber, C.M.: One-dimensional nanostructures: Chemistry, physics & applications. Solid State Commun. 107, 607 (1998).Google Scholar
Zhang, Y. and Liu, F.: End to end assembly of CaO and ZnO nanosheets to propeller-shaped architectures by orientation attachment approaches. J. Cryst. Growth 420, 94 (2015).Google Scholar
Suriania, A.B., Safitri, R.N., Mohamed, A., Alfarisa, S., Isa, I.M., Kamari, A., Hashim, N., Ahmad, M.K., Malek, M.F., and Rusop, M.: Enhanced field electron emission of flower-like zinc oxide on zinc oxide nano-rods grown on carbon nanotubes. Mater. Lett. 149, 66 (2015).Google Scholar
Petrović, Ž., Ristić, M., Musić, S., and Fabián, M.: Nano/microstructure and optical properties of ZnO particles precipitated from zinc acetylacetonate. J. Mol. Struct. 1090, 121 (2015).Google Scholar
Zhang, S., Yan, C., Zhang, H., and Lu, G.: Effects of bath temperature on the morphology of ZnO nano-rods and its optical properties. Mater. Lett. 148, 1 (2015).Google Scholar
Hadioui, M., Merdzan, V., and Wilkinson, K.J.: Detection and characterization of ZnO nanoparticles in surface and iste waters using single particle ICPMS. Environ. Sci. Technol. 10, 6141 (2015).CrossRefGoogle Scholar
Zhang, H., Yang, D.R., Li, D.S., Ma, X.Y., Li, S.Z., and Que, D.L.: Controllable growth of ZnO microcrystals by a capping-molecule-assisted hydrothermal process. Cryst. Growth Des. l5, 547 (2005).CrossRefGoogle Scholar
Wang, H.Q., Koshizaki, N., Li, L., Jia, L.C., Kawaguchi, K., and Li, X.Y.: Size-tailored ZnO submicrometer spheres: Bottom-up construction, size-related optical extinction, and selective aniline trapping. Adv. Mater. 23, 1865 (2011).Google Scholar
Chennakesavulu, K., Madhusudhana Reddy, M., Ramanjaneya Reddy, G., Rabel, A.M., Brijitta, J., Vinita, V., Sasipraba, T., and Sreeramulu, J.: Synthesis, characterization and photo catalytic studies of the composites by tantalum oxide and zinc oxide nano-rods. J. Mol. Struct. 1091, 49 (2015).CrossRefGoogle Scholar
Lam, S-M., Sin, J-C., Abdullah, A.Z., and Mohamed, A.R.: Sunlight responsive WO3/ZnO nano-rods for photocatalytic degradation and mineralization of chlorinated phenoxyacetic acid herbicides in water. J. Colloid Interface Sci. 450, 34 (2015).Google Scholar
Kumar, R., Umar, A., Kumar, G., Akhtar, M.S., Wang, Y., and Kim, S.H.: Ce-doped ZnO nanoparticles for efficient photocatalytic degradation of direct red-23 dye. Ceram. Int. 41, 7773 (2015).Google Scholar
Chelouche, A., Touam, T., Djouadi, D., and Aksas, A.: Synthesis and characterizations of new morphological ZnO and Ce-doped ZnO powders by sol–gel process. Optik 125, 5626 (2014).Google Scholar
Ravindran, S., Senthil Andavan, G.T., and Ozkan, C.: Selective and controlled self-assembly of zinc oxide hollow spheres on bundles of single-walled carbon nanotube templates. Nanotechnology 17, 723 (2006).Google Scholar
Zhou, X.F., Chen, S.Y., Zhang, D.Y., Guo, X.F., Ding, W.P., and Chen, Y.: Microsphere organization of nano-rods directed by PEG linear polymer. Langmuir 22, 383 (2006).Google Scholar
Yu, J.G. and Yu, X.X.: Hydrothermal synthesis and photocatalytic activity of zinc oxide hollow spheres. Environ. Sci. Technol. 42, 4902 (2008).CrossRefGoogle ScholarPubMed
Zhang, X.Y., Dai, J.Y., Ong, H.C., Wang, N., Chan, H.L.W., and Choy, C.L.: Hydrothermal synthesis of oriented ZnO nanobelts and their temperature dependent photoluminescence. Chem. Phys. Lett. 393, 7 (2004).Google Scholar
Chen, Y-C., Cheng, J., Cheng, J., and Cheng, S.: l-Arginine assisted preparation of Ag/ZnO nanocomposites with enhanced photocatalytic performance. J. Mater. Sci.: Mater. Electron. 26, 2775 (2015).Google Scholar
Ambier, J., Bourda, C., Jeannot, D., Pinard, J., and Ramoni, P.: Modification in the microstructure of materials with air-break switching at high currents. IEEE Trans. Compon., Hybrids, Manuf. Technol. 14, 153 (1991).CrossRefGoogle Scholar
Wang, B-J. and Saka, N.: Spark erosion behavior of silver-based particulate composites. Wear 195, 133 (1996).Google Scholar
Galinov, I.V. and Luban, R.B.: Mass transfer trends during electro spark alloying. Surf. Coat. Technol. 79, 9 (1996).Google Scholar
Basak, I. and Ghosh, A.: Mechanism of material removal in electrochemical discharge machining: A theoretical model and experiment. J. Mater. Process. Technol. 17, 350 (1997).Google Scholar
Benjmeaa, N., Nedelec, L., Benhenda, S., and Neveu, J.: Anodic and cathodic erosion of Ag, Ag alloys and Ag-MeO contact materials in energy range below 10 Joules. In Proceedings of the 42nd IEEE Holm Conference On Electric Contacts (IEEE, Chicago, 1996); pp. 7074.Google Scholar
Benjmeaa, N., Doublet, L., Morin, L., and Jeannot, D.: Break arc study for the new electrical level of 42 V in automotive application. Proceedings of the 47th IEEE Holm Conference On Electric Contacts (IEEE, Montreal, 2001); pp. 5055.Google Scholar
Benjmeaa, N., Doublet, L., Schoepf, T., Hauner, F., and Jeannot, D.: Arc duration and contact erosion in an automotive 42 VDC network. In Proceedings of the 50th International Relay Conference (IEEE, California, 2002); pp. 5.15.7.Google Scholar
Morin, L., Benjmeaa, N., Jeannot, D., and Sone, H.: Transition from the anodic arc phase to the cathodic metallic arc phase in vacuum at low DC electrical level. In Proceedings of the 47th IEEE Holm Conference On Electric Contacts (IEEE, Montreal, 2001); pp. 8893.Google Scholar
Waterhouse, G.I.N., Bowmaker, G.A., and Metson, J.B.: The thermal decomposition of silver (I, III) oxide: A combined XRD, FT-IR and Raman spectroscopic study. Phys. Chem. Chem. Phys. 3, 3838 (2001).CrossRefGoogle Scholar
Bekermann, D., Gasparotto, A., Barreca, D., Bovo, L., Devi, A., Fischer, R.A., Lebedev, O.I., Maccato, C., Tondello, E., and Tendeloo, G.V.: Highly oriented ZnO nanorod arrays by a novel plasma chemical vapor deposition process. J. Cryst. Growth 10, 2011 (2010).Google Scholar
Swingler, J. and McBride, J.W.: The erosion and arc characteristics of Ag-CdO and Ag-SnO2 contact materials under DC break conditions. IEEE Trans. Compon., Hybrids, Manuf. Technol. 19, 404 (1996).Google Scholar
Kossowsky, R. and Slade, P.G.: Effect of arcing on the micro-structure and morphology of Ag-CdO. IEEE Trans. Compon., Hybrids, Manuf. Technol. 1, 39 (1973).Google Scholar
Michal, R. and Saeger, K.E.: Application of silver-based contact materials in air-break switching devices for power engineering. IEEE Trans. Compon., Hybrids, Manuf. Technol. 19, 121 (1996).Google Scholar
Chang, S.Y., Hsu, C.J., Hsu, C.H., and Lin, S.J.: Investigation on the arc erosion behavior of new silver matrix composites: Part I. Reinforced by particles. J. Mater. Res. 18, 804 (2003).CrossRefGoogle Scholar
Hsu, C.J., Chang, S.Y., Chou, L.Y., and Lin, S.J.: Investigation on the arc erosion behavior of new silver matrix composites: Part II. Reinforced by short fibers. J. Mater. Res. 18, 817 (2003).CrossRefGoogle Scholar
Zhu, Y.C., Wang, J.Q., and Wang, H.T.: Study on arc erosion resistance properties of nano-AgSnO2 electrical contact materials doped with Bi. Rare Met. Mater. Eng. 42, 149 (2013).Google Scholar
Biyik, S., Arslan, F., and Aydin, M.: Arc-erosion behavior of boric oxide-reinforced silver-based electrical contact materials produced by mechanical alloying. J. Electron. Mater. 44, 457 (2015).Google Scholar
Umar, A., Kim, S.H., Lee, Y.S., Nahm, K.S., and Hahn, Y.B.: Catalyst-free large-quantity synthesis of ZnO nano-rods by a vapor–solid growth mechanism: Structural and optical properties. J. Cryst. Growth 282, 131 (2005).Google Scholar
Trentler, T.J., Hickman, K.M., Goel, S.C., Viano, A.M., Gibbons, P.C., and Buhro, W.E.: Solution-liquid-solid growth of crystalline III-V semiconductors: An analogy to vapor-liquid-solid growth. Science 270, 1791 (1995).Google Scholar
Tak, Y. and Yong, K.: Controlled growth of well-aligned ZnO nano-rod array using a novel solution method. J. Phys. Chem. B 109, 19263 (2003).Google Scholar