Hostname: page-component-848d4c4894-p2v8j Total loading time: 0.001 Render date: 2024-05-30T19:07:38.226Z Has data issue: false hasContentIssue false
  • English
  • Français

Tribological properties of NiAl matrix composite coatings synthesized by plasma spraying method

Published online by Cambridge University Press:  24 April 2017

Bo Li ,
Yimin Gao ,
Minmin Han ,
Hongjian Guo ,
Junhong Jia ,
Wenzhen Wang  and
Haitang Deng
Bo Li*
Affiliation:
State Key Laboratory for Mechanical Behaviour of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China; and State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People’s Republic of China
Yimin Gao*
Affiliation:
State Key Laboratory for Mechanical Behaviour of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, People’s Republic of China
Minmin Han
Affiliation:
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People’s Republic of China
Hongjian Guo
Affiliation:
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People’s Republic of China
Junhong Jia*
Affiliation:
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People’s Republic of China
Wenzhen Wang
Affiliation:
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People’s Republic of China
Haitang Deng
Affiliation:
Institute of Design, Shaanxi Huanghe Group CO., LTD., Xi’an 710043, People’s Republic of China
*
a) Address all correspondence to these authors. e-mail: ymgao@mail.xjtu.edu.cn
b) e-mail: jhjia@licp.cas.cn
Get access

Abstract

The NiAl matrix composite coatings containing silver and molybdenum were prepared by atmospheric plasma spraying and their tribological properties were investigated in details from 25 to 900 °C. The X-ray diffraction (XRD), micro-Raman, scanning election microscopy (SEM) and transmission election microscopy (TEM) were used to analyze the composition and microstructure of composite coatings. The X-ray diffraction (XRD) results shown that molybdenum and silver were exist in single-phase, but not alloyed in composite coatings. The addition of silver could effectively improve the tribological properties of composite coatings at the wide range of temperature. The silver, nickel and molybdenum could occur the tribo-chemical reaction and form silver molybdates and nickel molybdates lubricating films inside the wear track of composite coatings at high temperature. The friction process promoted the formation of the silver molybdates. The silver molybdates, nickel molybdates and NiO were the main components in composite coatings at high temperature, which could effectively improve tribological properties of composite coatings.

Keywords

coatingmicrostructurelubricating filmstribological propertieshigh temperature
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 9 , 15 May 2017 , pp. 1674 - 1681
Check for updates
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Gallo, P. and Berto, F.: Advanced materials for applications at high temperature: Fatigue assessment by means of local strain energy density. Adv. Eng. Mater. 18, 2010–2017 (2016).Google Scholar
Liu, E-y., Wang, W-z., Gao, Y-m., and Jia, J-h.: Tribological properties of Ni-based self-lubricating composites with addition of silver and molybdenum disulfide. Tribol. Int. 57, 235–241 (2013).CrossRefGoogle Scholar
Liu, E-y., Wang, W-z., Gao, Y-m., and Jia, J-h.: Tribological properties of adaptive Ni-based composites with addition of lubricious Ag2MoO4 at elevated temperatures. Tribol. Lett. 47, 21–30 (2012).Google Scholar
He, G., Liu, F., Huang, L., and Jiang, L.: Analysis of forging cracks during hot compression of powder metallurgy nickel-based superalloy on simulation and experiment. Adv. Eng. Mater. 18, 1823–1832 (2016).CrossRefGoogle Scholar
Liu, E-y., Gao, Y-m., Wang, W-z., Zhang, X-l., Wang, X., Yi, G-w., and Jia, J-h.: Effect of the synergetic action on tribological characteristics of Ni-based composites containing multiple-lubricants. Tribol. Lett. 47, 399–408 (2012).Google Scholar
Li, B., Gao, Y., Jia, J., Han, M., Guo, H., and Wang, W.: Influence of heat treatments on the microstructure as well as mechanical and tribological properties of NiCrAlY–Mo–Ag coatings. J. Alloys Compd. 686, 503–510 (2016).CrossRefGoogle Scholar
Shi, X., Wang, M., Zhai, W., Zhu, Z., Xu, Z., Zhang, Q., Song, S., Yao, J., and Din, A.Q.u.: Friction and wear behavior of NiAl–10 wt% Ti3SiC2 composites. Wear 303, 9–20 (2013).Google Scholar
Liu, E., Gao, Y., Jia, J., Bai, Y., and Wang, W.: Microstructure and mechanical properties of in situ NiAl–Mo2C nanocomposites prepared by hot-pressing sintering. Mater. Sci. Eng., A 592, 201–206 (2014).Google Scholar
Liu, E., Jia, J., Bai, Y., Wang, W., and Gao, Y.: Study on preparation and mechanical property of nanocrystalline NiAl intermetallic. Mater. Des. 53, 596–601 (2014).Google Scholar
Bataev, I.A., Ogneva, T.S., Bataev, A.A., Mali, V.I., Esikov, M.A., Lazurenko, D.V., Guo, Y., and Jorge Junior, A.M.: Explosively welded multilayer Ni–Al composites. Mater. Des. 88, 1082–1087 (2015).Google Scholar
Shi, X., Zhai, W., Wang, M., Xu, Z., Yao, J., Song, S., Qamarud Din, A., and Zhang, Q.: Tribological performance of Ni3Al–15 wt% Ti3SiC2 composites against Al2O3, Si3N4 and WC–6Co from 25 to 800 °C. Wear 303, 244–254 (2013).Google Scholar
Aouadi, S.M., Paudel, Y., Simonson, W.J., Ge, Q., Kohli, P., Muratore, C., and Voevodin, A.A.: Tribological investigation of adaptive Mo2N/MoS2/Ag coatings with high sulfur content. Surf. Coat. Technol. 203, 1304–1309 (2009).CrossRefGoogle Scholar
Kong, L., Zhu, S., Bi, Q., Qiao, Z., Yang, J., and Liu, W.: Friction and wear behavior of self-lubricating ZrO2(Y2O3)–CaF2–Mo-graphite composite from 20 to 1000 °C. Ceram. Int. 40, 10787–10792 (2014).Google Scholar
Zhang, L., Li, N., Xia, H., Zhang, J., Zhang, P., Xu, M., and Ma, H.: Preparation, and mechanical properties: Of (Ni–Fe)-graphene composite coating. Adv. Eng. Mater. 18, 1716–1719 (2016).CrossRefGoogle Scholar
Voevodin, A.A., Muratore, C., and Aouadi, S.M.: Hard coatings with high temperature adaptive lubrication and contact thermal management: Review. Surf. Coat. Technol. 257, 247–265 (2014).Google Scholar
An, Y., Chen, J., Hou, G., Zhao, X., Zhou, H., Chen, J., and Yan, F.: Effect of silver content on tribological property and thermal Stability of HVOF-sprayed nickel-based solid lubrication coating. Tribol. Lett. 58 (2015).Google Scholar
Chen, J., Zhao, X., Zhou, H., Chen, J., An, Y., and Yan, F.: HVOF-sprayed adaptive low friction NiMoAl–Ag coating for tribological application from 20 to 800 °C. Tribol. Lett. 56, 55–66 (2014).Google Scholar
Stone, D.S., Migas, J., Martini, A., Smith, T., Muratore, C., Voevodin, A.A., and Aouadi, S.M.: Adaptive NbN/Ag coatings for high temperature tribological applications. Surf. Coat. Technol. 206, 4316–4321 (2012).Google Scholar
Liu, C., Chen, L., Zhou, J., Zhou, H., and Chen, J.: Tribological properties of adaptive phosphate composite coatings with addition of silver and molybdenum disulfide. Appl. Surf. Sci. 300, 111–116 (2014).Google Scholar
Akbi, M., Bouchou, A., and Zouache, N.: Effects of vacuum heat treatment on the photoelectric work function and surface morphology of multilayered silver-metal electrical contacts. Appl. Surf. Sci. 303, 131–139 (2014).Google Scholar
Kong, L., Zhu, S., Qiao, Z., Yang, J., Bi, Q., and Liu, W.: Effect of Mo and Ag on the friction and wear behavior of ZrO2 (Y2O3)–Ag–CaF2–Mo composites from 20 to 1000 °C. Tribol. Int. 78, 7–13 (2014).Google Scholar
Wang, J-Y., Shan, Y., Guo, H., Li, B., Wang, W., and Jia, J.: Friction, and wear characteristics: Of hot-pressed NiCr–Mo/MoO3/Ag self-lubrication composites at elevated temperatures up to 900 °C. Tribol. Lett. 59, 48–63 (2015).CrossRefGoogle Scholar
Muratore, C., Voevodin, A.A., Hu, J.J., and Zabinski, J.S.: Multilayered YSZ–Ag–Mo/TiN adaptive tribological nanocomposite coatings. Tribol. Lett. 24, 201–206 (2006).Google Scholar
Chen, J., An, Y., Yang, J., Zhao, X., Yan, F., Zhou, H., and Chen, J.: Tribological properties of adaptive NiCrAlY–Ag–Mo coatings prepared by atmospheric plasma spraying. Surf. Coat. Technol. 235, 521–528 (2013).Google Scholar
Zhang, Z.Q., Wang, H.D., Xu, B.S., and Zhang, G.S.: Characterization of microstructure and rolling contact fatigue performance of NiCrBSi/WC–Ni composite coatings prepared by plasma spraying. Surf. Coat. Technol. 261, 60–68 (2015).Google Scholar
Daroonparvar, M.: Effects of bond coat and top coat (including nano zones) structures on morphology and type of formed transient stage oxides at pre-heat treated nano NiCrAlY/nano ZrO2–8%Y2O3 interface during oxidation. J. Rare Earths 33, 983–994 (2015).Google Scholar
Hoppe, C., Ebbert, C., Grothe, R., Schmidt, H.C., Hordych, I., Homberg, W., Maier, H.J., and Grundmeier, G.: Influence of the surface and heat treatment on the bond strength of galvanized steel/aluminum composites joined by plastic deformation. Adv. Eng. Mater. 18, 1371–1380 (2016).Google Scholar
Huang, C., Du, L., and Zhang, W.: Preparation and characterization of atmospheric plasma-sprayed NiCr/Cr3C2–BaF2·CaF2 composite coating. Surf. Coat. Technol. 203, 3058–3065 (2009).Google Scholar
Ghadami, F., Sohi, M.H., and Ghadami, S.: Effect of bond coat and post-heat treatment on the adhesion of air plasma sprayed WC–Co coatings. Surf. Coat. Technol. 261, 289–294 (2015).CrossRefGoogle Scholar
Daroonparvar, M., Hussain, M.S., and Yajid, M.A.M.: The role of formation of continues thermally grown oxide layer on the nanostructured NiCrAlY bond coat during thermal exposure in air. Appl. Surf. Sci. 261, 287–297 (2012).Google Scholar
Canakci, A., Erdemir, F., Varol, T., Dalmıs, R., and Ozkaya, S.: Effects of a new pre-milling coating process on the formation and properties of an Fe–Al intermetallic coating. Pow. Technol. 268, 110–117 (2014).Google Scholar
Yu, Y., Zhou, J., Ren, S., Wang, L., Xin, B., and Cao, S.: Tribological properties of laser cladding NiAl intermetallic compound coatings at elevated temperatures. Tribol. Int. 104, 321–327 (2016).Google Scholar
Thakur, A. and Gangopadhyay, S.: Influence of tribological properties on the performance of uncoated, CVD and PVD coated tools in machining of Incoloy 825. Tribol. Int. 102, 198–212 (2016).Google Scholar
Śliwa, A., Mikuła, J., Golombek, K., Tański, T., Kwaśny, W., Bonek, M., and Brytan, Z.: Prediction of the properties of PVD/CVD coatings with the use of FEM analysis. Appl. Surf. Sci. 388, 281–287 (2016).CrossRefGoogle Scholar
Yang, Y., Chen, X-g., Wang, L., Chu, Z-h., Liu, Z., Dong, Y-c., Yan, D-r., Zhang, J-x., He, J-n., and Wang, L.: Sliding wear behavior of in situ FeAl2O4 matrix nanocomposite coating fabricated by plasma spraying. Tribol. Int. 81, 97–104 (2015).Google Scholar
Dellacorte, C. and Edmonds, B.: NASA PS400: A New High Temperature Solid Lubricant Coating for High Temperature Wear Applications (National Aeronautics and Space Administration, Glenn Research Center, Cleveland, 2009).Google Scholar
Supplementary material: File

Li supplementary material

Li supplementary material

Download Li supplementary material(File)
File 1.9 MB