Hostname: page-component-848d4c4894-x24gv Total loading time: 0 Render date: 2024-06-08T08:10:41.775Z Has data issue: false hasContentIssue false

DEVELOPMENT OF A NEW DESIGN METHODOLOGY FOR LARGE SIZE PRODUCTS BASED ON DSM AND DFMA

Published online by Cambridge University Press:  11 June 2020

B. Mora
Affiliation:
IKERLAN, Spain
I. Retolaza*
Affiliation:
IKERLAN, Spain
M. A. Campos
Affiliation:
IKERLAN, Spain
A. Remirez
Affiliation:
IKERLAN, Spain
M. J. Cabello
Affiliation:
IKERLAN, Spain
F. Martinez
Affiliation:
IKERLAN, Spain

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

A new design methodology for long life and large size (Ll-Ls) products called Design for Installation (DfI) is proposed. Ll-Ls products are usually made up of large parts that need to be assembled on field. The proposed methodology, based on adapted Design Structure Matrix (DSM) and Design for Manufacturing and Assembly (DfMA) methods, enables to optimize the design of a Ll-Ls product in order to reduce time and cost of the installation process. The new methodology works with a conceptual design of the product and the weight and size restrictions given by logistic factors as inputs.

Type
Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2020. Published by Cambridge University Press

References

Booth, J.W. et al. (2017), “The design for additive manufacturing worksheet”, Journal of Mechanical Design, Vol. 139 No. 10. https://doi.org/10.1115/1.4037251CrossRefGoogle Scholar
Boothroyd, G. (1980), Design for Assembly – A Designer's Handbook, Department of Mechanical Engineering, University of Massachusetts, Amherst.Google Scholar
Boothroyd, G. (1987), “Design for assembly - The key to design for manufacture”, The International Journal of Advanced Manufacturing Technology, Vol. 2 No. 3, pp. 311. https://doi.org/10.1007%2Fbf02601481CrossRefGoogle Scholar
Boothroyd, G. (1996), “Design for Manufacture and Assembly: The Boothroyd-Dewhurst Experience”, In: Huang, G.Q. (Ed.), Design for X, Springer, Netherlands, pp. 1940. https://doi.org/10.1007%2F978-94-011-3985-4_2CrossRefGoogle Scholar
Borjesson, F. and Holtta-Otto, K. (2012), “Improved clustering algorithm for design structure matrix”, Proceedings of the ASME 2012 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, IDETC/CIE 2012; Chicago, IL; United States; August 12-15, 2012, ASME, pp. 921930. https://doi.org/10.1115/DETC2012-70076CrossRefGoogle Scholar
Borjesson, F. and Hölttä-Otto, K. (2014), “A module generation algorithm for product architecture based on component interactions and strategic drivers”, Research in Engineering Design, Vol. 25 No. 1, pp. 3151. https://doi.org/10.1007/s00163-013-0164-2CrossRefGoogle Scholar
Cabello, M.J. et al. (2018), “New integrative approach to existing design for assembly (DFA) methodologies: application on elevator components”, Proceedings of the DESIGN 2018 15th International Design Conference, Dubrovnik, Croatia, May 21-24, 2018, The Design Society, Glasgow, pp. 215224. https://doi.org/10.21278/idc.2018.0381.CrossRefGoogle Scholar
Fournier, C.P. (2018), Claims Management Challenges in the “Modularized” Project Execution Environment, [online] Long International, Inc, Available at: http://www.long-intl.com/articles/Long_Intl_Claims_Mgmt_Challenges_in_the_Modularized_Proj_Exec_Environment.pdf (accessed 10.10.2019).Google Scholar
Gutierrez, C.I. (1998), Integration analysis of product architecture to support effective team co-location, [Master Thesis], Massachusetts Institute of Technology.Google Scholar
Kuo, T.C., Huang, S.H. and Zhang, H.C. (2001), “Design for manufacture and design for “X”: Concepts, applications, and perspectives”, Computers and Industrial Engineering, Vol. 41 No. 3, pp. 241260. https://doi.org/10.1016/S0360-8352(01)00045-6CrossRefGoogle Scholar
López, P.H., Avilés, J. and Reboredo, L. (2016), “Aplicación de modularización en proyectos de refinería”, Petrotecnia, pp. 6873.Google Scholar
Lucas Engineering Systems Ltd. (1993), Design For Manufacture and Assembly Practitioners Manual, University Of Hull.Google Scholar
Masín, I. (2014), “A comparison of DFA Methods for Manual Assembly”, In: Modern Methods of Construction Design Part of the Lecture Notes in Mechanical Engineering book series (LNME), Springer, Switzerland, pp. 265271. https://doi.org/10.1007/978-3-319-05203-8_38CrossRefGoogle Scholar
Mignacca, B. et al. (2018), “We Never Built Small Modular Reactors (SMRs), but What Do We Know About Modularization in Construction?”, Proceedings of the 2018 / 26th International Conference on Nuclear Engineering, London, UK, July 22-26, 2018, p. V001T13A012. https://doi.org/10.1115/ICONE26-81604.CrossRefGoogle Scholar
Nevelius, C. and Deak, L. (2015), Product design changes for automatic assembly: A case study for finding automated assembly solutions, [online] CHALMERS University of Technology, Available at: http://publications.lib.chalmers.se/records/fulltext/218764/218764.pdf (accessed 10.10.2019).Google Scholar
Ou, Z. et al. (2018), “The Practice and Development of Prefabricated Bridges”, IOP Conference Series: Materials Science and Engineering, Vol. 392. https://doi.org/10.1088/1757-899X/392/6/062086CrossRefGoogle Scholar
Pimmler, T.U. and Eppinger, S.D. (1994), “Integration Analysis of Product Decompositions”, Proceedings of the ASME Sixth International Conference on Design Theory and Methodology, Minneapolis, Minnesota, September 11-14.CrossRefGoogle Scholar
Poli, C., Dastidar, P. and Graves, R. (1992), “Design knowledge acquisition for DFM methodologies”, Research in Engineering Design, Vol. 4 No. 3, pp. 131145. https://doi.org/10.1007/BF01607942CrossRefGoogle Scholar
Price, B., Mahaley, M. and Shimer, W. (2014), “Optimize small-scale LNG production with modular SMR technology”, Gas processing, pp. 2126.Google Scholar
Ramos, A. (2018), Applying design methodologies to the use case of large products, [Master Thesis], Universidad del País Vasco UPV-EHU.Google Scholar
Remirez, A. et al. (2019), “New design for assembly methodology adapted to large size products: Application on a solar tracker design”, In: Putnik, G.D. (Ed.), Procedia CIRP 84, Elsevier, Portugal, pp. 468473. https://doi.org/10.1016/j.procir.2019.05.002Google Scholar
Rogers, J.L. (1996), “DeMAID/GA USER'S GUIDE Design Manager's Aid for Intelligent Decomposition with a Genetic Algorithm”, In: Nasa Technical Memorandum, 110241, Hampton, Virginia.Google Scholar
Rossi, F. et al. (2019), “A systematic methodology for the modularization of manufacturing systems during early design”, In: Flexible Services and Manufacturing Journal, Springer, US, pp. 144. https://doi.org/10.1007/s10696-019-09338-7Google Scholar
Sharman, D.M. and Yassine, A.A. (2007), “Architectural valuation using the design structure matrix and real options theory”, Concurrent Engineering Research and Applications, Vol. 15 No. 2, pp. 157173. https://doi.org/10.1177/1063293X07079320CrossRefGoogle Scholar
Steward, D.V. (1981), “The design structure system: A method for managing the design of complex systems”, IEEE Transactions on Engineering Management, Vol. EM-28 No. 3, pp. 7174. https://doi.org/10.1109/TEM.1981.6448589CrossRefGoogle Scholar
Steyn, J. and Van Heerden, F. (2015), Modularisation in the Process Industry, [online] OTC. https://www.ownerteamconsult.com/wp-content/uploads/2017/02/Insight-Article-019-Modularisation.pdf (accessed 10.10.2019).Google Scholar
Thebeau, R.E. (2001), Knowledge management of system interfaces and interactions for product development processes, [Master Thesis], Massachusetts Institute of Technology.Google Scholar
Wahdan, H.G., Kassem, S.S. and Abdelsalam, H.M. (2016), “A Cuckoo Search clustering algorithm for Design Structure Matrix”, Proceedings of the 5th International Conference on Operations Research and Enterprise Systems - ICORES 2016, Rome, Italy, February 23-25, 2016, pp. 3643. https://doi.org/10.5220/0005693000360043CrossRefGoogle Scholar