A model is developed to analyze the microstructure evolution in a continuously solidified hypermonotectic alloy. The model takes into account the common actions of the nucleation and diffusional growth/shrinkage of the minority phase droplets, the spatial phase segregation, and the convections of the melt. The microstructure formation in a continuously solidified hypermonotectic alloy is calculated. The numerical results demonstrate that the convections have great effect on the microstructure formation. The convective flow against the solidification direction causes an increase in the nucleation rate while the convective flow along the solidification direction causes a decrease in the nucleation rate of the minority phase droplets. The convections lead to a more nonuniform distribution of the minority phase droplets in the melt. It causes an increase in the size of the largest minority phase droplets and is against the obtaining of the hypermonotectic alloys with a well-dispersed microstructure.

The densification kinetics of a blend of unalloyed Ti and Al-40V master alloy powders are measured during uniaxial hot pressing under 3–10 MPa pressure for thermal cycling (860–1020 °C) or isothermal (1020 °C) conditions. Subsequent heat treatment for 4–16 h at 1020 °C results in a homogeneous Ti-6Al-4V microstructure. This process provides a low-cost alternative to hot isostatic pressing of prealloyed Ti-6Al-4V powders.

Three-dimensional image-based modeling is used to investigate the correlations between crystallographic orientation and mechanical response in a body-centered cubic (BCC) β-titanium microstructure. Statistical significance is achieved by combining the simulation data of multiple image-based crystal plasticity models. Each individual model contains ∼100 grains and is subjected to uniaxial and biaxial tensile loading conditions. Although the use of smaller sub-volumes instead of a single large representative volume may preclude accurate prediction of the global stress–strain response of the material, it is demonstrated here that the microstructural and mechanical information at the local (grain) scale can be used to establish statistically significant microstructure–property correlations. It is shown that grains with <100> orientations aligned with the loading axis experienced much smaller effective stresses and strains than those with <110> and <111> orientations aligned with the loading axis under both types of loading conditions.

Effects of tungsten (W) addition to the electroless Ni(P) under bump metallization (UBM) on the solder joint reliability were investigated by preparing Ni–xW–5P and Ni–xW–9P films. Characteristics of the NiWP films, interfacial reaction with Sn–3.5Ag solder, and the impact resistance of solder joints was investigated by conducting differential scanning calorimetry, x-ray diffraction, scanning electron microscopy, transmission electron microscopy (TEM), and drop tests. Tungsten increased the thermal stability of the film and raised the crystallization temperature, but the crystallinity decreased with the W content in the film. The drop impact resistance of the Sn–3.5Ag/Ni–xW–9P joints was improved remarkably with the W content in the UBM, which was a direct consequence of the elimination of Ni3Sn4 spalling from the UBM. Additions of W up to 16 wt.% did not suppress intermetallic compound (IMC) spalling completely, but 22 wt.% W did up to 4 reflows, which increased the number of drops to failure (Nf) from 50 to over 300. TEM study showed the presence of an amorphous (Ni,W)3P layer between Ni3Sn4 and the original Ni–22W–9P UBM.

A comprehensive investigation has been made of the solidification of nitrogen-atomized Al86Ni6Y4.5Co2La1.5, using focused ion beam, transmission electron microscopy, and other analytical means. Face-centered cubic Al2Y was identified to be the leading crystalline phase rather than crystalline Al. A new orthorhombic-structured phase was identified in partially or fully crystallized powder particles. Apart from oxygen, nitrogen was also found to be associated with the leading crystalline phase Al2Y in which nitrogen exists as substitutional Nx−. These findings facilitate the basis for understanding the unique aspects of the Al86Ni6Y4.5Co2La1.5 bulk metallic glass, including its powder preparation by gas atomization.

Ti–Si–C–N thin films were deposited onto WC-Co substrates by industrial scale arc evaporation from Ti3SiC2 compound cathodes in N2 gas. Microstructure and hardness were found to be highly dependent on the wide range of film compositions attained, comprising up to 12 at.% Si and 16 at.% C. Nonreactive deposition yielded films consisting of understoichiometric TiCx, Ti, and silicide phases with high (27 GPa) hardness. At a nitrogen pressure of 0.25–0.5 Pa, below that required for N saturation, superhard, 45–50 GPa, (Ti,Si)(C,N) films with a nanocrystalline feathered structure were formed. Films grown above 2 Pa displayed crystalline phases of more pronounced nitride character, but with C and Si segregated to grain boundaries to form weak grain boundary phases. In abundance of N, the combined presence of Si and C disturbs cubic phase growth severely and compromises the mechanical strength of the films.

Transparent and high preferential c-axis-oriented ZnO thin films doped with SiO2 have been prepared by sol–gel method using zinc nitrate and tetraethylorthosilicate as precursors, absolute ethanol as solvent, and diethanolamine as sol stabilizer. Thin film deposition was performed by spin coating technique at a spinning speed of 2000 rpm/sec on glass substrate followed by calcinations at 500 °C. The structural characteristics of the samples were analyzed by x-ray diffractometer and atomic force microscope. The optical properties were studied by an ultraviolet–visible spectrophotometer. The results show that all the prepared ZnO thin films have a compact hexagonal wurtzite structure. With the change in the amount of SiO2 dopants, the intensity of (002) peak, particle size, surface root mean square roughness, thickness, transmittance, absorbance, and the optical band gap of the ZnO–SiO2 thin films were changed as well.

Herein we report a novel, environment-friendly approach for the reduction of graphene oxide by means of incorporating visible-light sensitive TiO2 and steady state visible-light irradiation. The surface morphology and fine structure of as-prepared composites were characterized by scanning electron microscopy and atomic force microscopy, respectively. The reduction process was evidenced by variation of conductivity. In addition, some of the electrochemical properties of the resultant graphene materials have been investigated as well.

The microstructure characteristics of nanocrystalline magnesium-based alloy processed by cryomilling and spark plasma sintering were investigated. The as-received and cryomilled powders and the consolidated bulk material were characterized by scanning and transmission electron microscopies, x-ray diffraction, and electron dispersive spectroscopy techniques. The cryomilled powders resulted in an average grain size of 25 nm. After spark plasma sintering, a bimodal grain size distribution with coarse grains around 500 nm and fine grains of 52 nm, which is one of the smallest grain sizes reported in bulk nanostructured Mg alloys, was found. Our results suggest this novel process as a viable method to provide new opportunities for the development of nanostructured Mg-based alloys.

Thermophysical properties such as phase-transformation temperatures and enthalpy of solidification depend on the composition and on the solidification conditions. To analyze the effects of the cooling rate on these properties, three commercial magnesium alloys (AZ91D, AM60B, and AE44) have been studied. Phase-transformation temperatures and enthalpy of solidification of these alloys have been measured using differential scanning calorimetry. Solidification curves have been obtained experimentally and compared with thermodynamic calculations. For all the studied alloys, it has been found that with increasing cooling rate, liquidus temperature increases slightly, whereas solidus temperature decreases. Enthalpy of solidification increases significantly with increasing cooling rate. Finally, relationships of phase-transformation temperature and enthalpy of solidification as a function of cooling rate have been established on the basis of the general power law. Using these relationships, the phase-transformation temperature and enthalpy of solidification have been predicted at high cooling rates and compared with experimental results.

Tin dioxide (SnO2) is an important base material for a variety of gas sensors and catalysts. However, there is a lack of experimental data on the energetics of SnO2 surfaces and their water adsorption. In this work, the surface energies of anhydrous and hydrated SnO2 nanoparticles were measured by combining high-temperature oxide melt solution calorimetry and water adsorption calorimetry. The SnO2 nanoparticles were synthesized through oxidation of metallic tin using nitric acid followed by heat treatment at different temperatures to achieve surface areas ranging from 4000 to 10,000 m2·mol−1(25–65 m2·g−1). The enthalpy of the anhydrous surface is 1.72 ± 0.01 J·m−2, and that of the hydrated surface is 1.49 ± 0.01 J·m−2. The integral heat of water adsorption is −75 kJ·mol−1, with a chemisorbed maximum coverage of ∼5 H2O·nm−2. SnO2 has a lower surface energy and less exothermic enthalpy of water adsorption than the isostructural TiO2 (rutile) reported previously. This comparison suggests that the excellent sensing properties of SnO2 may be a consequence of its relatively low affinity for surface H2O molecules that compete with other gases for adsorption.

Miniaturization of components and devices calls for an increased effort on physically motivated continuum theories, which can predict size-dependent plasticity by accounting for length scales associated with the dislocation microstructure. An important recent development has been the formulation of a Continuum Dislocation Dynamics theory (CDD) that provides a kinematically consistent continuum description of the dynamics of curved dislocation systems [T. Hochrainer, et al., Philos. Mag.87, 1261 (2007)]. In this work, we present a brief overview of dislocation-based continuum plasticity models. We illustrate the implementation of CDD by a numerical example, bending of a thin film, and compare with results obtained by three-dimensional discrete dislocation dynamics (DDD) simulation.

InN thin films were grown on GaN underlayer with sapphire substrate by metalorganic vapor phase epitaxy under different growth conditions, including growth temperature, reactor pressure, and V/III ratio. X-ray diffraction and Raman scattering measurements reveal that the samples grown at different temperatures are mixed with different phases, especially at higher temperature. The calculated phonon dispersion curves of wurtzite, zinc-blende, and rocksalt structures show that the samples mainly contain wurtzite structure and small amount of zinc-blende phase, while the samples grown at 600 °C and 650 °C include a new structural phase other than the three well-known ones. This analysis demonstrates that the InN epilayer grown at 550 °C has the highest phase purity and better crystalline quality. Besides the key role of growth temperature, a relatively higher reactor pressure and lower V/III ratio are found to be more conducive to the improvement of crystalline quality, though they have a modest effect on the InN microstructure.

Nickel oxide–polypyrrole (NiO–PPy) composites for lithium-ion batteries were prepared by a chemical polymerization method with sodium p-toluenesulfonate as the dopant, Triton-X as the surfactant, and FeCl3 as the oxidant. The new composite material was characterized by Raman spectroscopy, thermogravimetric analysis, scanning electron microscopy, and field-emission scanning electron microscopy. Nanosize conducting PPy particles with a cauliflower-like morphology were uniformly coated onto the surface of the NiO powder. The electrochemical results were improved for the NiO–PPy composite compared with the pristine NiO. After 30 cycles, the capacities of the NiO and the NiO–PPy composite were about 119 and 436 mAh·g−1, respectively, indicating that the electrochemical performance of the composite was significantly improved.

We grew epitaxial SrTiO3 (STO) thin films on (001) LaAlO3 substrates via a two-step procedure using pulsed laser deposition and studied them with transmission electron microscopy in plane-view and cross-sectional samples. We found that partial misfit dislocations are the main interfacial defects, whereas planar defects are the main defects in STO films. Our results suggest that a three-dimensional island mode dominates the growth of the STO film.

A facile, efficacious, and practical multifunctional paradigm has been developed for imparting corrosion resistance to low carbon steel based on the direct in situ growth of carbon nanofibers (CNF) onto steel substrates followed by infusion of a polymer matrix. The polymer layer locks into place between the nanofibers, simultaneously preventing coating delamination and imparting unprecedented surface passivation properties. The novel hybrid nanocomposite coatings maintain structural integrity even after 30 days of exposure to saline corrosive environments, indicating unprecedented corrosion protection derived from the redox-active nature of the CNF fillers and their excellent dispersion within the polymer matrix. These remarkable coating properties are further enhanced by the strong adhesion of the host polymer to the underlying steel substrate.