The microstructural evolution of spray-formed high speed steel during hot deformation was investigated as well as the effects of spray forming parameters on the porosity formation. Four distinct zones are identified in the as-deposited material, and interstitial porosity is present in the bottom and peripheral zones, while gas-related porosity is mainly found in the central zone. It can keep the porosity at a minimum value by using the optimum parameters, e.g., the average porosity of central zone is 3.7% for a superheat of 170 °C and a gas-to-metal flow rate of 0.7. During hot deformation at 1150 °C, the amount of porosity can be obviously decreased by increasing the height reduction which also plays a key role in breaking up eutectic carbides. The critical height reduction for the breakdown of the eutectic carbides is 50%, the dominant mechanism being mechanical fragmentation.

Direct coagulation casting of alumina via controlled release of high valence counter ions using ammonium polyphosphate (APP) chelate complex as the coagulating agent was proposed. APP chelate complex suspension was prepared from APP and calcium chloride. Calcium used as high valence counter ions was chelated by APP. The average particle size of the chelate complex is 0.13 μm with a narrow particle size distribution which is close to the size of alumina particles. Glycerol diacetate was used to tailor the pH value of the suspension by hydrolysis which produces acetic acid. The lowering of the pH value helps to decompose the chelate complex, and enhance to release the calcium chelated. It is indicated that the viscosity of the suspensions with the addition of APP chelate complex suspension and glycerol diacetate increases to approximately 20 Pa s after heating at 40–70 °C for 1.5–5 h, which is high enough to coagulate the suspension. 55 vol% alumina suspension with a addition of 3 vol% APP chelate complex suspension and 5 vol% glycerol diacetate treated at 60 °C could coagulate completely within 2 h with a compressive strength of 2.1 MPa. Dense alumina with a relative density of above 97% and a flexural strength of 388 ± 23 MPa can be prepared by this method from 55 vol% alumina suspensions without a burnout process.

In the present work, we are investigating the electronic transport mechanism for antimony-doped tin oxide (ATO) ultrathin films produced by a colloidal deposition process (CDP) of nanocrystals synthesized via a solvothermal route in organic medium. The ATO ultrathin films were prepared from nanoparticles containing 9 mol% of Sb and the observed electrical resistivity at room temperature was 1.55, 1.10 × 10−1, and 1.83 × 10−3 Ω cm, respectively, for the 40, 45, and 71 nm films. X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and atomic force microscopy were carried out to investigate the films and electrical resistivity measurements taken in the four-probe mode with temperature ranging from −260 to 27 °C (13–300 K ± 0.1 K). Results show a good data fitting on Mott's two-dimensional (2D) noninteracting variable range hopping for the 45 nm thin film, which is not further observed for the ATO ultrathin films obtained from CDP.

The co-doped ZnB2O4:Eu3+, Tb3+ phosphor was prepared by a thermal conversion method using Zn[B3O3(OH)5]·H2O:Eu3+, Tb3+ as the precursor, which was characterized by energy dispersive x-ray spectrometer, x-ray powder diffraction, infrared, scanning electron microscopy, and photoluminescence. The effects of doped concentration, calcining temperature, and calcining time of precursor on the luminescence property of ZnB2O4: Eu3+, Tb3+ phosphor were investigated. The results showed that the ZnB2O4: Eu3+, Tb3+ phosphor with maximum luminescent intensity was obtained by calcining the precursor at 900 °C for 6 h. It is found that the ZnB2O4: Eu3+, Tb3+ phosphor prepared by this method exhibits much stronger emission intensity than that synthesized by conventional high temperature solid-state method. Meanwhile, ZnB2O4: Eu3+, Tb3+ also has stronger emission intensity and higher red to orange ratio than those of ZnB2O4: Eu3+.

The present study aimed to develop an easy method to synthesis silver nanoparticles (AgNPs) using Allamanda cathartica flower extracts. The phytocompounds converted silver nitrate into AgNPs. UV–visible spectra show the maximum absorbance between 350 and 450 nm and x-ray powder diffraction results reveal AgNPs crystallized in cubic phase. Fourier transform infrared spectrum reveals that phytochemicals act as a reducing, stabilizing, and capping agent. Energy-dispersive spectrum, particle size distribution, and transmission electron microscopy analyses show that the nanoparticles are pure, spherical shaped with size of 39 nm. In addition, AgNPs show significantly antibacterial and antioxidant activity compared with commercial antibiotic. Hence, A. cathartica flower extracts mediated AgNPs which will be a new candidate for biomedical applications.

We have developed a new synthesis method that includes a chemical vapor deposition process in a chamber settled in organic liquid, and applied its nonequilibrium reaction field to the development of novel carbon nanomaterials. In the synthesis at 1110–1120 K, using graphene oxide as a catalyst support, iron acetate and cobalt acetate as catalyst precursors, and 2-propanol as a carbon source as well as the organic liquid, we succeeded to create carbon nanofiber composed of novel pot-shaped units, named carbon nanopot. A carbon nanopot has a complex and regular nanostructure consisting of several parts made of different layer numbers of graphene and a deep hollow space. Dense graphene edges, hydroxylated presumably, are localized around its closed end. The typical size of a carbon nanopot was 20–40 nm in outer diameter, 5–30 nm in inner diameter, and 100–200 nm in length. A growth model of carbon nanopot and its applications are proposed.

The article discusses the structure and properties of noncrystalline carbon films synthesized by ion-plasma sputtering of a graphite target in an argon atmosphere at direct current. Analysis of the molecular structure of carbon films was performed using Raman spectroscopy and dependence of the structure of synthesized films on the synthesis temperature and substrate material was revealed. Besides the main G peak possesses the values in a broad frequency range from 1500 to 1575 cm−1. The evolution of molecular structure peculiarities of synthesized carbon films depending on the synthesis conditions was clearly shown using the numerical methods of the Raman spectra decomposition. Studies of the optical spectra showed that the band gap of synthesized films varies from 0.78 to 1.67 eV and with increasing optical band gap, the value of G peak position decreases under laser excitation of 2.62 and 1.96 eV.

Rapid solidification of Al30Si70 alloy was studied via electromagnetic levitation technique. The solidification kinetics and the morphology of the solidification front of the Si phase were analyzed in situ by using a high-speed video camera and subsequent microstructural analysis of as-solidified samples. It shows that solidification of the sample always starts from one point. After that, nucleation continues to proceed at the interface front during growth. The morphology of primary Si transforms from faceted wafer to nonfaceted equiaxed grain and the grain size decreases with increase of undercooling. At small undercooling, the growth velocity of primary Si decreases with time and the floated Si wafers have a trend to agglomerate, while at large undercooling, the nucleation rate decreases with time, which are explained by the fact that silicon content, undercooling and density at the solid–liquid interface change with time in solidification. Finally, the nucleation rate and growth velocity were discussed in combination of classical theory.

The aim of this study is to prevent cracks in large foam bodies prepared by thermo-foaming of alumina powder dispersions in molten sucrose. Cracks initiate in the binder burnout stage during which the bodies undergo shrinkage in the range of 32–49 vol% depending on sucrose content. Intermediate pyrolysis of the sucrose polymer binder prevents the cracking of large foam bodies as the carbon produced by pyrolysis binds the alumina particles during the initial stage of shrinkage and provides adequate strength to withstand the internal stresses produced during the pyrolysis and subsequent carbon burnout. The carbon bonded alumina foam bodies obtained after pyrolysis do not show any visible cracks during subsequent carbon burnout and sintering because the alumina particles establish a firm network with each other due to particle drag and rearrangement during pyrolysis of the sucrose polymer binder as evidenced from microstructure analysis. The carbon bonded alumina foam bodies show high compressive strength (2–1.3 MPa) and are amenable to machining operations such as milling and drilling without cracking.

Device quality CdS/CdTe heterostructures and completed solar cells (∼12% efficient) have been studied using photoluminescence (PL) as a function of temperature and laser excitation power. The CdS/CdTe junctions were grown on transparent conducting oxide covered soda lime glass using radio frequency sputter deposition. In the current work we found that the PL spectra of sputtered and thermally evaporated CdTe absorber films share common features. It was found that the luminescence shifts from being dominated by sub-gap defect-mediated emission at lower excitation powers to near band edge excitonic emission at higher excitation powers. It was found that the presence of Cu suppresses the sub-band gap PL emissions. This effect was concluded to be due either to Cu occupying cadmium vacancies (VCd) or forming acceptor complexes with them. This points to a potential role of Cu in eliminating sub-band gap recombination routes and hence increasing the charge separation ability of the device.

Narrow gap submerged arc welding method accompanied with multilayer and multipass technology was used to manufacture advanced 9Cr and CrMoV dissimilarly welded joint used as a newly developed turbine rotor. The aim of this investigation was to evaluate the high cycle fatigue (HCF) behavior of the welded joint at room temperature. Uniaxial-stress controlled HCF tests at stress ratio R = −1 were performed with specimens chipped from the welded joint of mockup and the S–N curve up to 1.0 × 108 cycle lifetime was obtained. It was found that the fracture location transferred from heat affected zone (HAZ) of CrMoV side to weld metal (WM) with decreasing stress amplitude. The microstructure of the welded joint was characterized and microstructure diversity was found to be responsible for the failure locations both in the CrMoV–HAZ and WM. Fracture morphology of failure samples were also investigated by a scanning electron microscope. It is detected that the stress amplitude required to drive the inclusion to be the crack initiation of the CrMoV–HAZ lies behind the transition. With decreasing stress amplitudes, void in the WM more easily tends to be the initiation of a fatigue crack than inclusion.

Effect of a transverse magnetic field on macrosegregation and growth of primary Al2Cu dendrites in directionally solidified Al–40 wt% Cu alloys was investigated experimentally. The experimental results indicated that the magnetic field caused the formation of channel-like and freckle segregations. It was also found that the application of the magnetic field benefited the growth of primary Al2Cu dendrites and the axial segregation. Moreover, the magnetic field decreased the primary dendrite spacing and the mushy zone length; however these effects weakened with the increase of the magnetic field intensity. The above experimental results should be attributed to the formation of the thermoelectric magnetic convection during directional solidification under the transverse magnetic field.