Hostname: page-component-76fb5796d-x4r87 Total loading time: 0 Render date: 2024-04-25T07:10:28.042Z Has data issue: false hasContentIssue false

Reliability Factors in Ceramic/Metal Joining

Published online by Cambridge University Press:  15 February 2011

Katsuaki Suganuma*
Affiliation:
National Defense Academy, Department of Materials Science and Engineering, Hashirimizu 1-10-20, Yokosuka 239, Japan
Get access

Abstract

This paper reviews the processing factors in joining ceramics to metals concerning the reliability. Thermal expansion mismatch has a great influence not only on the absolute value of strength but also on the reliability of joints. Large thermal stress increases the scatter of joint strength because of the presence of defects induced during joining process. One should insert an appropriate interlayer to relax the stress between a ceramic and a metal. Surface roughness also has some influence on the reliability. A roughly ground bond face leads large scatter in strength. Scratches must be removed before joining. Unjoined area reduces joint strength especially in solid-state joining. In brazing, the homogeneity in the braze layer should be also controlled carefully. A slight applied pressure during brazing can preserve the integrity of joints.

Type
Research Article
Copyright
Copyright © Materials Research Society 1993

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. For example, Nicholas, M. G., Mater. Sci. Technol. 1, 657 (1985).Google Scholar
2. For example, LeLay, G., Surface Sci. 132, 169 (1983); M. Rillhe and A. G. Evans, Mater. Sci. Engineer. A107, 187 (1989).CrossRefGoogle Scholar
3. For example, Ohuchi, F. S. and Kohyama, M., J. Am. Ceram. Soc. 74, 1163 (1991).CrossRefGoogle Scholar
4. Ning, X. S., Okamoto, T., Miyamoto, Y., Koreeda, A., Suganuma, K. and Ghoda, S., J. Mater. Sci. 26, 2050 (1991).Google Scholar
5. Ning, X. S., Okamoto, T., Miyamoto, Y., Koreeda, A. and Suganuma, K., J. Mater. Sci. 24, 2865 (1989).CrossRefGoogle Scholar
6. Morita, M., Suganuma, K. and Okamoto, T., J. Mater. Sci. Letters 6, 474 (1987).Google Scholar
7. Ning, X. S., Suganuma, K., Okamoto, T., Koreeda, A. and Miyamoto, Y., J. Mater. Sci. 24, 2879 (1989).Google Scholar
8. Noda, S., Doi, H. and Kamigaito, O., J. Mater. Sci. Letters 5, 381 (1986).CrossRefGoogle Scholar
9. Peteves, S. D., Mater. Sci. Mongr. 66B, 1469 (1991).Google Scholar
10. Suganuma, K., Okamoto, T., Koizumi, M. and Gohda, S., Ceram. Eng. Sci. Proc. 10, 1919 (1989).Google Scholar
11. Gottselig, B., Gyarmati, E., Naoumides, A. and Nickel, H., J. European Ceram. Soc 6, 153 (1990).Google Scholar
12. Brito, M. E., Yokoyama, H., Hirotsu, Y. and Mutoh, Y., in Advanced Materials, vol.8, edited by Doyama, M. and Somiya, S. (Mater. Res. Soc. International Meeting, Tokyo, 1989) pp.2328.Google Scholar
13. Nakamura, M. and Peteves, S. D., J. Am. Ceram. Soc. 73, 1221 (1990).Google Scholar
14. Suganuma, K., unpublished work, (1985).Google Scholar
15. Suganuma, K., Okamoto, T., Koizumi, M. and Shimada, M., J. Mater. Sci. 22, 1359 (1987).Google Scholar
16. Johnson, S. M., Ceram. Eng. Sci. Proc. 10, 1846 (1989).Google Scholar
17. Suganuma, K., Okamoto, T., Koizumi, M. and Shimada, M., Adv. Ceram. Mater. 1, 356 (1986).Google Scholar
18. Beraud, C., Courvire, M., Esnouf, C., Juve, D. and Treheux, D., J. Mater. Sci. 24, 4545 (1989).CrossRefGoogle Scholar
19. Suganuma, K., Okamoto, T., Koizumi, M. and Kamachi, K., J. Mater. Sci. 22, 3561 (1987).Google Scholar
20. Suganuma, K., Okamoto, T., Shimada, M. and Koizumi, M., Am. Ceram. Soc. Bull. 65, 1060 (1986).Google Scholar
21. Suganuma, K., Miyamoto, Y. and Koizumi, M., Ann. Rev. Mater. Sci. 18, 47 (1988); K. Suganuma, I.S.I.J. International 30, 1046 (1990).Google Scholar
22. Suganuma, K., Morita, M., Okamoto, T. and Koizumi, M., Ceram. Eng. Sci. Proc. 10, 1908 (1989).Google Scholar
23. Oh, T. S., Cannon, R. M. and Riche, R. O., J. Am. Ceram. Soc. 70, C352 (1987).Google Scholar
24. Becher, P. F. and Ferber, M. K., J. Mater. Sci. 19, 3778 (1984).Google Scholar