Hostname: page-component-8448b6f56d-42gr6 Total loading time: 0 Render date: 2024-04-18T19:17:16.970Z Has data issue: false hasContentIssue false

Porous Polyimide-Silica Composite: A New Thermal Resistant Flexible Material

Published online by Cambridge University Press:  10 March 2014

Yumeto Fukubayashi
Affiliation:
Unitika LTD, 23 Uji Kozakura, Uji, Kyoto 611-0021, Japan
Satoshi Yoda
Affiliation:
Nanosystem Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
Get access

Abstract

We developed a new highly porous polyimide (PI) -silica composite with high flexibility, mechanical strength, and heat resistance. The composite was prepared by a new process consisting of (1) phase separation of a mixture of PI precursor (polyamic acid), solvent, and silicon alkoxide, induced by high-pressure CO2 (40 °C, 20 MPa), (2) silicate formation by sol-gel reaction, and (3) supercritical CO2 extraction of the solvent. The composite had a bimodal porous structure with micropores of 10-30 μm and nanopores of ∼50 nm. In the PI matrix, silica nanoparticles (< 100 nm in diameter) were highly dispersed. Porosity of the composite was 78%, which is higher than that of conventional porous PI prepared by physical foaming technique. Relative dielectric constant of the material was lower than 1.4 at 1 MHz. The porous PI-silica composite sheet was flexible enough to be folded without cracking. Notably, the Young’s modulus (0.80 GPa) and the onset decomposition temperature (600 °C) of the PI-silica composite were higher than those of conventional porous PI with similar porosity, respectively. The porous PI-silica composite is promising as a flexible thermal insulator for high-temperature use and as a thermal resistant low-k material.

Type
Articles
Copyright
Copyright © Materials Research Society 2014 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Krause, B., Diekmann, K., van der Vegt, N. F. A., Wessling, M., Macromolecules, 35, 1738(2002).CrossRefGoogle Scholar
Krause, B., Koops, G. H., van der Vegt, N. F. A., Wessling, M., J. Adv. Mater. 14, 1041 (2002).3.0.CO;2-A>CrossRefGoogle Scholar
Mochizuki, A., Fukuoka, T., Kanada, M., Kinjou, N., Yamamoto, T., J. Photopolym. Sci. Technol. 15, 159(2002).CrossRefGoogle Scholar
Ren, Y., Lam, D. C. C., J. Electron. Mater. 37, 955(2008).CrossRefGoogle Scholar
Yoda, S., Ohara, M., Takebayashi, Y., Sue, K., Hakuta, Y., Furuya, T., Yamada, M., Otake, K., J. Mater. Chem. A. 1, 9620 (2013)CrossRefGoogle Scholar
Taki, K., Hosokawa, K., Takagi, S., Mabuchi, H., Ohshima, M., Macromolecules, 46, 2275(2013).CrossRefGoogle Scholar