Hostname: page-component-8448b6f56d-xtgtn Total loading time: 0 Render date: 2024-04-23T22:06:12.221Z Has data issue: false hasContentIssue false

A windage power loss model based on CFD study about the volumetric flow rate expelled by spur gears

Published online by Cambridge University Press:  22 November 2012

Sylvain Pallas
Affiliation:
Universitéde Lyon, ECAM Lyon, Laboratoire d’Énergétique, 40 montée Saint-Barthélemy, 69005 Lyon, France
Yann Marchesse*
Affiliation:
Universitéde Lyon, ECAM Lyon, Laboratoire d’Énergétique, 40 montée Saint-Barthélemy, 69005 Lyon, France
Christophe Changenet
Affiliation:
Universitéde Lyon, ECAM Lyon, Laboratoire d’Énergétique, 40 montée Saint-Barthélemy, 69005 Lyon, France
Fabrice Ville
Affiliation:
Université de Lyon, CNRS, INSA-Lyon, LaMCoS UMR 5259, 18–20 rue des Sciences, 69621 Villeurbanne, France
Philippe Velex
Affiliation:
Université de Lyon, CNRS, INSA-Lyon, LaMCoS UMR 5259, 18–20 rue des Sciences, 69621 Villeurbanne, France
*
a Corresponding author: yann.marchesse@ecam.fr
Get access

Abstract

This paper investigates the windage power losses generated by spur gears rotating in pure air by using a computational fluid dynamics (CFD) code. The three-dimensional simulations are at first validated comparing CFD predictions with the power losses measured in similar conditions from other investigations. The volumetric flow rate which is expelled by the teeth is then analysed, and a correlation which is based on a classical approach used in turbomachinery is finally proposed which makes it possible to estimate windage losses for spur gears. It was observed that this latter approach seems satisfying since the formulation of the volumetric flow rate which is employed in the model is appropriate to each gear.

Type
Research Article
Copyright
© AFM, EDP Sciences 2012

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Anderson, N.E., Loewenthal, S.H., Effect of geometry and operating conditions on spur gears system power loss, ASME J. Mech. Des. 130 (1981) 151159 CrossRefGoogle Scholar
D.P. Townsend, Duddley’s gear handbook, New York McGraw-Hill, 1992
Dawson, P.H., Windage loss in larger high-speed gears, Proc. Inst. Mech. Eng. 198 (1984) 5159 CrossRefGoogle Scholar
Dawson, P.H., High-speed gear windage, GEC Review 4 (1988) 164167 Google Scholar
Diab, Y., Ville, F., Velex, P., Changenet, C., Windage losses in high speed gears – preliminary experimental and theoretical results, ASME J. Mech. Des. 126 (2004) 903908 CrossRefGoogle Scholar
Seetharaman, S., Kahraman, A., Load-independent spin power losses of a spur gear pair : model formulation, ASME J. Tribol. 131 (2009) 111 Google Scholar
K. Al-Shibl, K. Simmons, C.N. Eastwick, Modelling windage power loss from an enclosed spur gear, Proc. Inst. Mech. Eng. 221 A (2007) 331–341
S. Rapley, C.N. Eastwick, K. Simmons, The application of CFD to model windage power loss from a spiral bevel gear, in GT2007, ASME Turbo Expo 2007 : Power for Land, Sea and Air, Montreal, 2007, pp. GT2007–27879
M.J. Hill, R.F. Kunz, R.W. Noack, L.N. Long, P.J. Morris, R.F. Handschuh, Application and Validation of Unstructured Overset CFD Technology for Rotorcraft Gearbox Windage Aerodynamics Simulation, in 64th Annual Forum of the American Helicopter Society, 2008
Marchesse, Y., Changenet, C., Ville, F., Velex, P., Investigations on CFD simulations for predicting windage power losses in spur gears, ASME J. Mech. Design 133 (2011) 7 CrossRefGoogle Scholar
Y. Marchesse, C. Changenet, F. Ville, P. Velex, Influence of tooth geometry on windage power losses in spur gears, in Int. Conf. on Gears, Garching Germany, 2010
J.H. Ferziger, M. Periæ, Computational methods for fluid dynamics, 3rd edition, Springer-Verlag,Germany, 2002
Menter, F.R., Two-equation eddy-viscosity turbulence models for engineering applications, A.I.A.A. J. 32 (1994) 15981605 Google Scholar
S.L. Dixon, Fluid mechanics and thermodynamics of turbomachinery, 4th edition, Butterworth Heinemann, 1998, p. 321
T. von Kármán, Über laminare und turbulente Reibung. Z. f. a. M. M., Bd. 1, Heft 4 (Aug. 1921) 233–252