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Recent Results From Epitaxial Growth on Step Free 4H-SiC Mesas

Published online by Cambridge University Press:  01 February 2011

Philip G. Neudeck
Affiliation:
Neudeck@nasa.gov, NASA Glenn Research Center, Sensors and Electronics Branch, 21000 Brookpark Road, M.S. 77-1, Cleveland, OH, 44135, United States
Andrew J. Trunek
Affiliation:
Andrew.J.Trunek@grc.nasa.gov, OAI, NASA Glenn Research Center, 21000 Brookpark Road, M.S. 77-1, Cleveland, OH, 44135, United States
David J. Spry
Affiliation:
David.J.Spry@grc.nasa.gov, OAI, NASA Glenn Research Center, 21000 Brookpark Road, M.S. 77-1, Cleveland, OH, 44135, United States
J. Anthony Powell
Affiliation:
J.A.Powell@grc.nasa.gov, Sest, Inc., NASA Glenn, 21000 Brookpark Road, M.S. 77-1, Cleveland, OH, 44135, United States
Hui Du
Affiliation:
hdu@andrew.cmu.edu, Carnegie Mellon University, Dept. of Materials Science and Engineering, Pittsburgh, PA, 15213, United States
Marek Skowronski
Affiliation:
mareks@cmu.edu, Carnegie Mellon University, Dept. of Materials Science and Engineering, Pittsburgh, PA, 15213, United States
Nabil D. Bassim
Affiliation:
nabil.bassim@gmail.com, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
Michael A. Mastro
Affiliation:
mastro@ccs.nrl.navy.mil, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
Mark E. Twigg
Affiliation:
twigg@estd.nrl.navy.mil, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
Ronald T. Holm
Affiliation:
holm@estd.nrl.navy.mil, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
Richard L. Henry
Affiliation:
henry@estd.nrl.navy.mil, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
Charles R. Eddy Jr.
Affiliation:
eddy@estd.nrl.navy.mil, Naval Research Laboratory, Electronics Science and Technology Div., Washington, DC, 20375, United States
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Abstract

This paper updates recent progress made in growth, characterization, and understanding of high quality homoepitaxial and heteroepitaxial films grown on step-free 4H-SiC mesas. First, we report initial achievement of step-free 4H-SiC surfaces with carbon-face surface polarity. Next, we will describe further observations of how step-free 4H-SiC thin lateral cantilever evolution is significantly impacted by crystal faceting behavior that imposes non-uniform film thickness on cantilever undersides. Finally, recent investigations of in-plane lattice constant mismatch strain relief mechanisms observed for heteroepitaxial growth of 3C-SiC as well as 2H-AlN/GaN heterofilms on step-free 4H-SiC mesas will be reviewed. In both cases, the complete elimination of atomic heterointerface steps on the mesa structure enables uniquely well-ordered misfit dislocation arrays to form near the heterointerfaces with remarkable lack of dislocations threading vertically into the heteroepilayers. In the case of 3C-SiC heterofilms, it has been proposed that dislocation half-loops nucleate at mesa edges and glide laterally along the step-free 3C/4H interfaces. In contrast, 3C-SiC and 2H-AlN/GaN heterofilms grown on 4H-SiC mesas with steps exhibit highly disordered interface misfit dislocation structure coupled with 100X greater density of dislocations threading through the thickness of the heteroepilayers. These results indicate that the presence of steps at the heteroepitaxial interface (i.e., on the initial heteroepitaxial nucleation surface) plays a highly important role in the defect structure, quality, and relaxation mechanisms of single-crystal heteroepitaxial films.

Type
Research Article
Copyright
Copyright © Materials Research Society 2006

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