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Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse

Published online by Cambridge University Press:  25 August 2023

Hannah Blumhardt*
Affiliation:
Te Herenga Waka – Victoria University of Wellington, Wellington, New Zealand Independent Researcher for Āmiomio Aotearoa, University of Waikato, Hamilton, New Zealand
*
Corresponding author: Hannah Blumhardt; Email: hannah.blumhardt@vuw.ac.nz
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Abstract

The fate of plastics and packaging are intimately connected; plastics revolutionised the world of packaging, and today, packaging is plastics’ biggest market. However, as awareness of plastics’ negative human and environmental impacts grows, policymakers, civil society and industry are seeking alternatives to plastic packaging as a pathway to reducing plastics production, waste and pollution. The shortcomings of recycling, lightweighting and material substitution strategies has turned attention to source reduction strategies up the waste hierarchy. These strategies transform products, business models and supply chains to prevent packaging altogether or accommodate reusable packaging systems. As these are radical changes from business-as-usual, widespread industry uptake has not been forthcoming. This review highlights three categories of current and potential approaches to incentivising businesses to adopt plastic-free packaging systems based on reduction and reuse: persuasion, legislation and enabling measures. Predominant persuasive approaches based on voluntarism are not delivering desired results under current policy settings and could be more successful if combined with legislative reform to level the economic playing field between single-use and reuse. Additionally, enabling measures that fill practical and infrastructural system-level gaps could help to accelerate and coordinate uptake of effective and efficient unpackaged or reusable packaging systems.

Type
Overview Review
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press

Impact statement

Plastic pollution and packaging are daily, visible issues that impact human and environmental health and concern many people. This review article summarises what is known about the potential role plastic-free packaging systems based on reduction and reuse can play in reducing plastics production and pollution. These systems include innovations that can be adopted by producers and retailers to prevent packaging altogether or reinstate reusable packaging systems. The article outlines research that describes these systems, highlights the growing academic and civil society consensus that they can reduce plastics production and pollution, explains the barriers to getting them up and running and sets out the different approaches to supporting or requiring industry to overcome barriers to adopting these new packaging systems at scale. The latter may be especially useful for policymakers.

Introduction

Plastics production, use and disposal is transgressing planetary boundaries and impacting human and environmental health (Macleod et al., Reference Macleod, HPH, Tekman and Jahnke2021; Persson et al., Reference Persson, Almroth, Collins, Cornell, de Wit, Diamond, Fantke, Hassellöv, MacLeod, Ryberg, Jørgensen, Villarrubia-Gómez, Wang and Hauschild2022). Suggested responses range from improving plastic waste management and recycling, replacing single-use plastics with alternative materials and systems, to capping global plastics production and consumption (Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020; Bergmann et al., Reference Bergmann, Almroth, Brander, Dey, Green, Gundogdu, Krieger, Wagner and Walker2022). Packaging is plastics’ biggest market and contributes a disproportionately large share of plastic waste and pollution (Sherrington, Reference Sherrington2016; Geyer, Reference Geyer and Letcher2020; Morales-Caselles et al., Reference Morales-Caselles, Viejo, Martí, González-Fernández, Pragnell-Raasch, González-Gordillo, Montero, Arroyo, Hanke, Salvo, Basurko, Mallos, Lebreton, Echevarría, van Emmerik, Duarte, Gálvez, van Sebille, Galgani, García, Ross, Bartual, Ioakeimidis, Markalain, Isobe and Cózar2021). Addressing plastic packaging has therefore gained increased attention from policymakers, NGOs, businesses and citizens striving for a safe, circular economy without plastic pollution (Hafsa et al., Reference Hafsa, Dooley, Basile and Buch2022). Circular economy and zero waste theory generally emphasise ‘source reduction’ responses as most effective for reducing waste, resource depletion, emissions and pollution associated with products (Lugo et al., Reference Lugo, Ail and Castaldi2020; Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022; Diprose et al., Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023; Patreau et al., Reference Patreau, Bernard, Leroux, Bellemare and Morisette2023).

Source reduction approaches to plastic packaging include preventing unnecessary use of packaging (across material types) and reducing the overall number of packaging units put to market, via circular business models, like refill and reuse systems. Real-world examples of these are currently mostly niche. Mass adoption requires widespread industry transition from linear to circular business models, which is unlikely to occur spontaneously. This review article outlines the current state of knowledge regarding the necessity of this transition and strategies to realise it. It contains three parts: (1) an overview of the relationship between plastics production and packaging, (2) discussion of the rise of source reduction as a proposed strategy for curtailing plastics in the packaging system and (3) description of current or potential measures for incentivising/requiring businesses to adopt alternative plastic-free packaging systems based on reduction and reuse.

The review drew upon a targeted scan of academic literature on Google Scholar, a grey literature search on Google, and the pre-existing knowledge of the author, who undertakes reusable packaging research. Grey literature was included to expand the available source material because packaging-free and reusable packaging systems, along with potential measures to increase their uptake, are nascent fields of academic study (albeit growing). Keyword searches combined terms such as ‘packaging’, ‘reusable packaging’, ‘unpackaged’, ‘packaging-free’, ‘refillable’, ‘plastic packaging’ and ‘packaging waste’, with terms such as ‘plastic pollution’, ‘single-use’, ‘product stewardship’, ‘extended producer responsibility’, ‘regulation’, ‘legislation’, ‘policy’, ‘incentives’, ‘economic incentives’, ‘command and control’, ‘rewards’, ‘targets’, ‘bans’, ‘levies’, ‘subsidies’, ‘behaviour change’, ‘zero waste’, ‘circular economy’, ‘prevention’, ‘source reduction’ and ‘reuse’. Only sources in English were included. Sources underwent a preliminary scan to determine whether they contained substantial discussion of reuse/refill packaging systems, and/or discussed specific measures for reducing plastic packaging or increasing uptake of reuse/refill systems. A date-based exclusion criterion was deemed unnecessary, as the majority of literature on reusable or refillable packaging has been published within the last 10 years (Bradley and Corsini, Reference Bradley and Corsini2023).

The interdependent fate(s) of plastics and packaging

Plastics and packaging have a historically symbiotic relationship, highlighted by Hawkins’ (Reference Hawkins2018) description of plastics as ‘the skin of commerce’. Plastics’ ability to form a cheap, versatile protective carrier for almost any product imaginable, revolutionised packaging in the mid-twentieth century. Over subsequent decades, plastic packaging facilitated the development of complex, global supply chains and new products, whose existence today locks-in ongoing demand for plastic packaging (Diprose et al., Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023). The plastics–packaging symbiosis has allowed both partners to enjoy decades of successful growth together. However, their interlocking fate suggests any fall from grace may also be mutual.

Today, the social licence for unfettered plastics usage is eroding. A growing body of scientific knowledge is verifying that plastics release various pollutants across their lifespan, negatively impacting humans and other living organisms, ecosystems, biodiversity and the climate (Thompson et al., Reference Thompson, Moore, vom Saal and Swan2009; Hamilton and Feit, Reference Hamilton and Feit2019; Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020; Bergmann et al., Reference Bergmann, Almroth, Brander, Dey, Green, Gundogdu, Krieger, Wagner and Walker2022; Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022, 92; OECD, 2022b). These pollutants include plastic waste in landfills, incinerated or in the natural environment; emissions produced when oil is extracted, refined and turned into polymers and products; and chemical additives and microplastics that can leach from plastic products while in use and following disposal. Recent studies also suggest that the scale and linear nature of plastics production, use and disposal is pushing humanity outside the safe planetary operating space, contributing to overshoot of the novel entities planetary boundary (Persson et al., Reference Persson, Almroth, Collins, Cornell, de Wit, Diamond, Fantke, Hassellöv, MacLeod, Ryberg, Jørgensen, Villarrubia-Gómez, Wang and Hauschild2022) and consuming an increasing share of the remaining carbon budget (Hamilton and Feit, Reference Hamilton and Feit2019; OECD, 2022b). Staying below 1.5°C of global warming could require plastics consumption to drop by 75% per capita by 2050 (Hann et al., Reference Hann, Brooke, Micski and Rowland2022). However, on current trajectories, plastics production will triple from 2019 levels by 2060 (OECD, 2022b; see also Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020). This untenable growth trajectory must be reversed (Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020; Hann et al., Reference Hann, Brooke, Micski and Rowland2022), with Bergmann et al. (Reference Bergmann, Almroth, Brander, Dey, Green, Gundogdu, Krieger, Wagner and Walker2022) advocating a cap on production to ensure absolute reductions.

One logical pathway for realising dramatic reductions is to decrease reliance on plastics for the purposes to which plastics are currently put. Such an inquiry automatically spotlights packaging. Packaging is plastics’ single biggest market, consuming 36% of global plastics production (Geyer, Reference Geyer and Letcher2020), and roughly 4% of world oil production (Thompson et al., Reference Thompson, Moore, vom Saal and Swan2009, 2153). Downstream packaging contributes a disproportionately large 46% of total plastic waste generation (Geyer, Reference Geyer and Letcher2020), and is a primary contributor of plastic pollution in the natural environment (Sherrington, Reference Sherrington2016; Morales-Caselles et al., Reference Morales-Caselles, Viejo, Martí, González-Fernández, Pragnell-Raasch, González-Gordillo, Montero, Arroyo, Hanke, Salvo, Basurko, Mallos, Lebreton, Echevarría, van Emmerik, Duarte, Gálvez, van Sebille, Galgani, García, Ross, Bartual, Ioakeimidis, Markalain, Isobe and Cózar2021). Packaging’s ubiquity also makes it a potential vector for harmful chemical additives into the human population (Muncke et al., Reference Muncke, Andersson, Backhaus, Boucher, Carney Almroth, Castillo Castillo, Chevrier, Demeneix, Emmanuel, Fini, Gee, Geueke, Groh, Heindel, Houlihan, Kassotis, Kwiatkowski, Lefferts, Maffini, Martin, Myers, Nadal, Nerin, Pelch, Fernández, Sargis, Soto, Trasande, Vandenberg, Wagner, Wu, Zoeller and Scheringer2020). The OECD (2022b, 26) has earmarked packaging as one of three sectors that will drive strongest projected growth in plastics production by 2060.

Packaging’s ongoing contribution to rates of plastics production and waste relates to the speed with which it moves through the economy, as a mostly single-use, short-lived product (Geyer et al., Reference Geyer, Jambeck and Law2017, 23; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 218; OECD, 2022b, 84). These factors, combined with its light weight, exacerbate its propensity to leak into the environment, and strongly suggest that efforts to reduce the number of packaging units on the market and increase packaging lifespans by disrupting single-use systems could help to stem both demand for plastics and plastic waste generation.

From neglect to recognition: source reduction strategies to address plastic packaging

Evidently, while plastic packaging has performed many useful functions, it also carries numerous ‘shadow responsibilities’ that extend beyond intended functions and have become impossible to ignore (Hawkins, Reference Hawkins2020, 409):

The plastic package is no longer a ubiquitous market device, it is connected to a range of new actants – waste streams, anti-plastic activism, oceans, choking animals – that reveal other characteristics of its social life, challenge existing accountability relations, and provoke new responsibilities and identities for the package.

As awareness of these problems have grown, so have efforts to identify and implement mitigations. These can be targeted upstream (pre-consumption) or downstream (post-consumption) (Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020). Traditionally, practical efforts have focused on downstream actions, such as recovering packaging for recycling, improving plastic waste management and clean-up campaigns (Massarutto, Reference Massarutto2014; Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016; Kunamaneni et al., Reference Kunamaneni, Jassi and Hoang2019; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019; Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; Global Plastics Policy Centre, 2023, 19). Until recently, academic commentary on suggested measures to address plastic pollution has also often emphasised recycling, waste management and even waste-to-energy (Lohr et al., Reference Lohr, Savelli, Beunen, Kalz, Ragas and Van Belleghem2017; Thompson et al., Reference Thompson, Moore, vom Saal and Swan2009; cf. Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020). These trends are not unique to packaging, and reflect the dominant approach for most waste streams (Bartl, Reference Bartl2014).

Where upstream prevention has been considered, actions often constellate around narrowly framed single-use plastic bans, consumer-focused campaigns to refuse plastics or voluntary industry initiatives (Schnurr et al., Reference Schnurr, Alboiu, Chaudhary, Corbett, Quanz, Sankar, Srain, Thavarajah, Xanthos and Walker2018; Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020; Dixon and Geßner, Reference Dixon and Geßner2022; OECD, 2022a). These actions often generate prevention strategies at the material, rather than product, level (e.g., lightweighting packages to reduce material intensity, or substituting plastics with other materials, such as paper, glass or metals) rather than methods that fundamentally alter packaging or business models to reduce individual packaging units put to market (Worrell and van Sluisveld, Reference Worrell and van Sluisveld2013; Massarutto, Reference Massarutto2014, 14; Kunamaneni et al., Reference Kunamaneni, Jassi and Hoang2019; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 225–226; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 2; Bocken et al., Reference Bocken, Harsch and Weissbrod2022, 4; EMF, 2022; Wildwistle, Reference Wildwistle2022; Bradley and Corsini, Reference Bradley and Corsini2023). In 2016, Tencati et al. reviewed packaging prevention policies in 11 countries identified as leaders in this area. Even amongst these jurisdictions, prevention policies were often voluntary, involved targeted consumer information campaigns or were non-specific about how packaging reductions should be achieved. The authors highlighted very few policies focused on innovating product delivery methods or packaging reusability, noting ‘incentive policies for reuse of packaging are not commonly adopted’ (42).

Retrospective analyses of the commonly-applied approaches to reduce and recycle plastic packaging to date suggest that while they can produce material efficiency gains, these are outstripped by growth in plastics and packaging production, waste and pollution (Worrell and van Sluisveld, Reference Worrell and van Sluisveld2013; Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 218; Bergmann et al., Reference Bergmann, Almroth, Brander, Dey, Green, Gundogdu, Krieger, Wagner and Walker2022; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; EMF, 2022, 18). Plastic packaging recycling presents ‘a major bottleneck’ (Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022, 101); low recovery rates and technical capacity and capability gaps mean recycling cannot effectively displace virgin materials nor ensure closed-loop recycling of plastic packaging into more plastic packaging (Bartl, Reference Bartl2014, 7–8, 100–101; WEF and Kearney, 2021; Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022; Global Plastics Policy Centre, 2023, 19). Even if recycling bottlenecks can be overcome, emerging research suggests that recycled food and beverage contact material increases potential exposure to hazardous substances, which themselves can also inhibit recyclability (Geueke et al., Reference Geueke, Groh and Muncke2018; Gerassimidou et al., Reference Gerassimidou, Lanska, Hahladakis, Lovat, Vanzetto, Geueke, Groh, Muncke, Maffini, Martin and Iacovidou2022; Johansson, Reference Johansson2023).

Lightweighting and material substitution can exacerbate these issues if they reduce downstream recyclability, for example, use of plastic pouches or compostable plastics over more readily recycled containers made of conventional polymers (Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020, 38). Furthermore, simply swapping plastics in disposable packaging for other materials does not remove the environmental burdens of the extractive, ‘take, make, dispose’ single-use system, in which most materials produce adverse outcomes (Gordon, Reference Gordon2021; UNEP, 2021; Jacobsen et al., Reference Jacobsen, Pedersen and Thogersen2022, 64; Global Plastics Policy Centre, 2023, 19). Also, material substitutes are not necessarily always ‘safer’. For example, compostable packaging not only presents logistical challenges for collection and processing, it also risks contaminating soils with harmful and persistent pollutants (Wildwistle, Reference Wildwistle2022, 1–2).

As mainstream actions have not created desired reductions in material extraction, production or toxicity, some commentators have begun exploring the potential to combine downstream initiatives with more radical upstream actions. These involve redesigning how products are made and consumed, with a focus on transforming business models to enhance prevention, reduction and reuse activities, that is, ‘source reduction’ (Worrell and van Sluisveld, Reference Worrell and van Sluisveld2013, 1; Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020; The Pew Charitable Trusts and SystemIQ, 2020; WEF and Kearney, 2021; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; Hann et al., Reference Hann, Brooke, Micski and Rowland2022; Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022, 100). For packaging, source reduction involves eliminating unnecessary packaging altogether, or replacing single-use packaging with reusable packaging systems via new circular business models (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016; Lendal and Wingstrand, Reference Lendal and Wingstrand2019; EMF, 2020; Gordon, Reference Gordon2021; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; Long et al., Reference Long, Ceschin, Harrison and Terzioğlu2022; Patreau et al., Reference Patreau, Bernard, Leroux, Bellemare and Morisette2023).

Packaging prevention or reuse systems are heterogeneous. They can be arranged in various ways, along different points of the supply chain, and require differing levels of investment, commitment and logistical complexity; and are described using taxonomies and terminology with varying degrees of technicality and consistency (Lofthouse et al., Reference Lofthouse, Bhamr and Trimingham2009; Beitzen-Heineke et al., Reference Beitzen-Heineke, Balta-Ozkan and Reefke2017, 1528–1529; Lendal and Wingstrand, Reference Lendal and Wingstrand2019, 12–21; Marken and Horisch, Reference Marken and Horisch2019, 167; Coelho et al., Reference Coelho, Corona and Worrell2020a, 3; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020b, 12–13; EMF, 2020; Greenwood et al., Reference Greenwood, Walker, Baird, Parsons, Mehl, Webb, Slark, Ryan and Rothman2021, 1689–1690; Bocken et al., Reference Bocken, Harsch and Weissbrod2022, 4; Kachook, Reference Kachook2022, 9–11; Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022; Schneider and Copello, Reference Schneider and Copello2022, 4; Diprose et al., Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023, 271–272; Global Plastics Policy Centre, 2023). At a high level, these systems can include:

  • Redesigning products to avoid packaging altogether (e.g., toiletries in a bar rather than liquid form);

  • Reformatting retail contexts and business models to support more sale of ‘loose’ products, for example, unpackaged produce or bulk dispensing systems, so consumers can fill their own containers or borrow empty containers provided at refill stations;

  • Pre-filling/pre-packing products into durable packages that businesses take back, prepare for reuse through sanitisation and/or repair and then repack/replenish with the same or similar type of product, so that the packages complete multiple cycles, displacing equivalent numbers of single-use packages. These systems can include consumer-facing packages (e.g. reusable bottles for beverages) and business-to-business packages (e.g. returnable kegs for hospitality beverages, or reusable secondary and tertiary transport packaging like pallets or crates).

While unpackaged and reusable packaging systems are often material agnostic, for advocates of plastic-free systems, the preferred materials for reusable packages could be glass, ceramic, metal or wood.

The benefits of a source reduction approach to plastic packaging over a material substitution or recycling-first approach reflects the logic of the waste hierarchy and circular economy theory (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 1–2; Lugo et al., Reference Lugo, Ail and Castaldi2020; Greenwood et al., Reference Greenwood, Walker, Baird, Parsons, Mehl, Webb, Slark, Ryan and Rothman2021, 1688; Dixon and Geßner, Reference Dixon and Geßner2022, 2; Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022; Wildwistle, Reference Wildwistle2022, 3; Diprose et al. Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023, 270–271; Patreau et al., Reference Patreau, Bernard, Leroux, Bellemare and Morisette2023) The waste hierarchy sits at the core of zero waste/waste minimisation/waste management approaches, and features in numerous laws, strategies and policy documents relating to waste and packaging, globally. It prioritises source reduction approaches as more resource efficient (i.e., more effective at reducing both waste and greenhouse gas emissions) than lower-order activities, such as recycling (Bartl, Reference Bartl2014, 3–5; Diprose et al., Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023, 270–271). Similarly, circular economy theory prioritises business models that reflect small, closed loops, such as reuse, which keep products circulating in their original form, for their original purpose, in order to reduce demand on resource extraction and preserve a product’s value and embodied energy (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 1; Blumhardt, Reference Blumhardt2023, 8–9).

Until recently, scepticism surrounded the potential of unpackaged/reusable packaging to displace plastic consumption and influence meaningful reductions in plastic pollution (see, e.g., Thompson et al., Reference Thompson, Moore, vom Saal and Swan2009). However, attitudes are shifting; influential NGOs have projected that reuse models could replace 20%–30% of single-use plastic packaging (Lendal and Wingstrand, Reference Lendal and Wingstrand2019; The Pew Charitable Trusts and SystemIQ, 2020, 9–10), with even greater replacements possible for key target sectors and products, like beverages, takeaway packaging, e-Commerce and transport packaging (Copello et al., Reference Copello, Porteron and Schweitzer2021; WEF and Kearney, 2021, 5; Potting et al., Reference Potting, Honig and Wilcox2022). This replacement effect is projected to translate into downstream reductions in plastic pollution (Schroeer et al., Reference Schroeer, Littlejohn and Wilts2020; UNEP, 2022 62).

Lifecycle analyses (LCAs) have further strengthened the case for source reduction approaches to plastic packaging, finding that reusable packaging generally outperforms single-use packaging on most environmental measures, provided it is reused enough times to outweigh its initial manufacture and that of the single-use equivalents replaced (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 7; Coelho et al., Reference Coelho, Corona and Worrell2020b; Gordon, Reference Gordon2020; Zimmerman and Bliklen, Reference Zimmerman and Bliklen2020; Greenwood et al., Reference Greenwood, Walker, Baird, Parsons, Mehl, Webb, Slark, Ryan and Rothman2021; UNEP, 2021, 2022; Bocken et al., Reference Bocken, Harsch and Weissbrod2022, 4). Accordingly, replacing single-use plastic packaging with systemic solutions like reusable packaging can help to deplasticise the packaging system, while mitigating potential increases in greenhouse gas emissions (or other environmental impacts) that the plastics industry commonly argues might otherwise result from simple material substitution scenarios (Farrelly et al., Reference Farrelly, Blumhardt and Chitaka2020).Footnote 1 However, it is important to note that the environmental benefits of reuse/refill packaging systems cannot be assumed; systems should be designed according to best practice to harness these benefits and avoid unintended consequences (Bradley and Corsini, Reference Bradley and Corsini2023).

Approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse

Deplasticising the packaging system by moving up the waste hierarchy is a systemic change from business-as-usual, with social, economic and practical implications for producers, retailers, governments and consumers (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 36; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 8; Hawkins, Reference Hawkins2020; WEF and Kearney, 2021, 4; Prindiville, Reference Prindiville2022; Bradley and Corsini, Reference Bradley and Corsini2023; Global Plastics Policy Centre, 2023). Single-use packaging systems are deeply entrenched, and the market share of unpackaged/reusable packaging systems has shrunk dramatically since the 1950s (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 2; Copello et al., Reference Copello, Porteron and Schweitzer2021; Wilcox and Mackenzie, Reference Wilcox and Mackenzie2021; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; EMF, 2022). Today’s systems are often niche and lack economies of scale, translating to higher prices or increased inconvenience, which consumers may be reluctant to accept (Lofthouse et al., Reference Lofthouse, Bhamr and Trimingham2009; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 9; Brown et al., Reference Brown, Conway and Robshaw2022; Long et al., Reference Long, Ceschin, Harrison and Terzioğlu2022; Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022; Bradley and Corsini, Reference Bradley and Corsini2023; Patreau et al., Reference Patreau, Bernard, Leroux, Bellemare and Morisette2023).

Returning to reuse will require radical reorganisation of producer and retailer business models, supply chain logistics and waste and resource recovery systems, which are currently designed for single-use packaging (Bartl, Reference Bartl2014, 12; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 8; Hawkins, Reference Hawkins2020; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; Prindiville, Reference Prindiville2022; Global Plastics Policy Centre, 2023). This will demand significant upfront capital expenditure in new infrastructure, logistics and retail settings (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 8–9; Moss, Reference Moss2021, 51; WEF and Kearney, 2021, 12; EMF, 2022, 23; Schneider and Copello, Reference Schneider and Copello2022, 7; Global Plastics Policy Centre, 2023). Local and national governments must also rethink dominant waste management and recycling-first approaches to packaging issues, which, along with the publically funded waste and recycling services they produce, are complicit in perpetuating single-use plastic packaging systems (Kunamaneni et al., Reference Kunamaneni, Jassi and Hoang2019; Diprose et al., Reference Diprose, Lee, Blumhardt, Walton and Greenaway2023; Global Plastics Policy Centre, 2023, 38).

An additional complexity is that single-use plastic packaging has birthed consumer and business expectations that did not exist in reusable packaging’s heyday. New unpackaged/reusable packaging systems must now contend with: an eye-watering array and diversity of products; modern, convenience-based lifestyles, retail and consumption practices that suit single-use models (e.g., smaller portion sizes, supermarket systems, takeaway culture and online shopping); and packaging’s role as a key brand differentiator, which could obstruct the standardisation needed to ensure operational efficiency for reusable packaging systems (Worrell and van Sluisveld, Reference Worrell and van Sluisveld2013, 7; Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 35; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a; WEF and Kearney, 2021; Brown et al., Reference Brown, Conway and Robshaw2022; Jacobsen et al., Reference Jacobsen, Pedersen and Thogersen2022, 64). Seemingly unrelated policy areas, such as food safety and infection prevention control, can also create real or perceived conflicts with efforts to reduce or reuse packaging. If left unresolved, these conflicts can present an ongoing barrier to progress, or derail it entirely in the event of public health shocks, as seen with the disruption to plastic reduction policies during the COVID-19 pandemic (Silva et al., Reference Silva, Prata, Walker, Campos, Duarte, Soares, Barcelo and Rocha-Santos2020). Modern business models also implicitly rely on socialising the costs of single-use packaging waste, which makes single-use packaging economically attractive. Therefore, while unpackaged/reusable packaging systems are likely cheaper for society overall, because the systems internalise previously externalised costs, key producer and retailer participants may have a vested interest in maintaining the status quo (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 5–7; Long et al., Reference Long, Ceschin, Harrison and Terzioğlu2022, 15).

Overcoming the obstacles to unpackaged/reusable packaging systems requires a multipronged approach. While individuals have a role to play and campaigns to shift consumer preferences are valid, consumers do not make packaging decisions and cannot drive systemic changes towards reduce and reuse unless these are viable, accessible alternatives to choose over single-use packaged equivalents; businesses must shift to implementing these alternatives, and strategies are needed to incentivise or require them to do so (Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020, 152; Moss, Reference Moss2021, 51; Long et al., Reference Long, Ceschin, Harrison and Terzioğlu2022, 2). Several current and potential strategies have emerged in the grey and academic literature and in practice, which this article categorises as persuasive, legislative or enabling.

Persuasive approaches can be adopted by a wide group of actors, including governments, NGOs/civil society and industry. They are voluntary and help to create new norms that either trigger or bed-in binding measures. They can include information-provision, research, advocacy and campaigning, voluntary agreements and targets, cooperative support networks, grants/funding and piloting new packaging systems. Legislative actions are the purview of Governments (individually or multilaterally), and can include command and control measures (e.g., banning or mandating particular types of plastic packaging, setting packaging design standards or binding targets) and economic instruments (e.g. levies, subsidies and deposit/return systems) (Brouillat and Oltra, Reference Brouillat and Oltra2012). Enabling measures are complementary to the incentives generated by persuasive and legislative approaches. They seek to build the surrounding system conditions conducive to effective and efficient unpackaged and reusable packaging systems. They can include universal standard setting, and investment and procurement in necessary shared infrastructure and services. Enabling measures are most likely implemented by organisations with economic oversight, such as local or national governments and/or industry or sector groupings.

The power of persuasion?

The persuasive strategy utilises voluntary, cooperative, promotional or information and awareness-raising measures to create new norms and influence and facilitate industry transition to new packaging practices. Voluntary agreements, programmes and product stewardship schemes initiated by industry groups, NGOs or public–private partnerships are a well-established means of targeting packaging waste, albeit having mostly focused on recycling (see Massarutto, Reference Massarutto2014; Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016; Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020). Local and central government can direct such schemes towards source reduction outcomes by initiating, promoting or participating in third-party collaborations, public–private agreements or corporate programmes to redesign packaging or prevent packaging waste and facilitating cross-industry cooperation (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 42; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 225–226; Consumers Beyond Waste, 2021; WEF and Kearney, 2021, 4, 17–18). An influential example of a voluntary agreement with source reduction elements is the Ellen Macarthur Foundation’s New Plastics Economy Global Commitment, launched in 2018, and the adjoining Plastics Pact Network, in which hundreds of businesses, governments and organisations have committed to targets to investigate and implement packaging elimination and reusable packaging systems – with a headline commitment for all plastic packaging to be 100% reusable, recyclable or compostable by 2025 (Greenwood et al., Reference Greenwood, Walker, Baird, Parsons, Mehl, Webb, Slark, Ryan and Rothman2021, 1689).

Another persuasive strategy is research, advocacy and information campaigns to identify solutions and guide and motivate new behaviours. Local and national governments can initiate programmes to raise corporate or public awareness about packaging prevention and reuse/refill systems or inform their own policy-making, via workshops, practical guidance, promoting eco-labelling or certification systems, or using LCA and other metrics (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 42–43; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 225–227; EMF, 2022, 23). Beyond government, a network of civil society and industry organisations have grown around the plastic-free, zero-waste, unpackaged and reuse movements, generating knowledge and advocacy to drive government policy and industry practice towards source reduction. Many of these groups have produced ‘diagnostic’, ‘how-to’ or ‘playbook’ reports that catalogue existing solutions to the plastic packaging problem, imagine future scenarios where niche unpackaged/reusable case studies become mainstream and accord actions to different responsible actors for implementing and scaling solutions (e.g., retailers/hospitality, product manufacturers, the packaging industry or local and national governments) (e.g., Buchanan, Reference Buchanan2019; Lendal and Wingstrand, Reference Lendal and Wingstrand2019; Miller et al., Reference Miller, Bolger and Copello2019; EMF, 2020; Greenpeace UK, 2020; Closed Loop Partners and Ideo, 2021; Consumers Beyond Waste, 2021; Gordon, Reference Gordon2021; Australian Packaging Covenant Organisation, 2022; Copello et al., Reference Copello, Dufour and Simon2022).

Over time, persuasive actions can set new expectations, reframe the possible, generate momentum and trigger action (Hawkins, Reference Hawkins2020). Indeed, recent years have seen a marked increase in industry unpackaged/reusable packaging pilots, collaborations and support networks (e.g., EMF, 2022, 21; The Refill Coalition, 2022), and individual corporate commitments to reuse, such as Coca-Cola’s goal to package at least 25% of its global beverage production in refill/reuse formats by 2030 (The Coca-Cola Company, 2022). These developments reflect a desire to remain competitive and relevant in the shifting market (Massarutto, Reference Massarutto2014, 18), and to persuade via ‘leading by example’. Governments, NGOs or industry associations can further reinforce this atmosphere through incubator and grant schemes for source reduction activities, and awards for packaging innovation that promote prevention or reuse (Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019).

Persuasive rather than prescriptive measures give space for industry innovation, while industry-oriented initiatives often focus on the pragmatics and opportunities of change, ‘without resorting to apocalyptic rhetoric or political accusations’ (Hawkins, Reference Hawkins2020, 7). However, they can also produce targets and initiatives that are comfortably vague and unenforceable, permitting continuation of current business models. For example, many of the corporations that have individually committed to increase reusable packaging have not met previous self-proclaimed packaging targets (Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020). Furthermore, like most voluntary initiatives, the Global Commitment contains no mechanism to enforce compliance, and its headline target (‘100% reusable, recyclable and compostable packaging by 2025’) merges reusables, recyclables and compostables, meaning it can be met without any gains in reuse (Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022). Indeed, successive Global Commitment progress reports have highlighted very low levels of corporate ambition, investment and progress on reuse. In 2021, total plastics usage across signatories grew, while reusable packaging declined to an average of 1.2%, and material substitution and lightweighting dominated signatories’ elimination/prevention interventions (EMF, 2022, 4).

Overall, persuasive actions are useful, but on their own are unlikely to generate meaningful shifts in business models that reduce plastics production and consumption. The World Economic Forum and Kearney (2021, 9–10) have highlighted the importance of public–private partnerships ‘to overcome scale barriers to reuse’. However, experience with voluntary extended producer responsibility/product stewardship (EPR/PS) schemes demonstrates that voluntary initiatives tend to be narrow in scope and struggle to elicit the participation rates needed for scale, efficiency or coordinated action (OECD, 2022a, 6.2.4). Indeed, despite being the leading global agreement in this area, the Global Commitment’s corporate signatories represent just 20% of the plastic packaging market (WEF and Kearney, 2021, 10), and many of the reuse pilots it has elicited ‘are fragmented and not embedded in a business strategy that could lead to reuse at scale’ (EMF, 2022, 4).

Furthermore, if persuasive actions are not well targeted, they risk funnelling finite resources down dead-ends that become their own barriers to progress, such as expensive and time-consuming research processes, or information/education campaigns that deflect responsibility to undeserving actors in the supply chain. The weaponisation of LCAs and the individualisation of responsibility for packaging are well-documented examples (Hann, Reference Hann2020; Tangpuori et al., Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020). Urbanic (Reference Urbanic2021) has juxtaposed the growth of industry reuse pilots against the decreasing reusable packaging market share, and posited ‘endless piloting’ as a potential delay tactic. Tangpuori et al. (Reference Tangpuori, Harding-Rolls, Urbancic and XPB2020) have also itemised dozens of examples of industry groups co-opting voluntary plastic packaging initiatives to create a semblance of action, subduing public pressure and thus maintaining the status quo.

Undoubtedly, brokering public–private collaboration, encouraging industry solutions, researching, piloting well-designed unpackaged/reusable systems and generating consumer goodwill are all critical steps in de-transitioning from a reliance on single-use plastic packaging. However, without binding measures that engender widespread and enduring shifts in industry practices combined with enabling measures to support standardisation around best practice, public funds may be used inefficiently to support niche and uncoordinated unpackaged/reuse trials and infrastructure with no growth plan. Future approaches could be strengthened by situating persuasive actions within a binding regulatory and economic framework established by Government actors with the intention of steering, necessitating and directly incentivising industry shifts.

A binding legislative framework for action

Studies on the impacts and efficacy of different packaging waste prevention laws are sparse (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 36–37; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, 10; Bradley and Corsini, Reference Bradley and Corsini2023). However, there seems a broad consensus that current policy settings are insufficient and that Government regulatory and economic reform is needed to incentivise new business models, including industry shifts towards source reduction solutions to plastic packaging (Kunamaneni et al., Reference Kunamaneni, Jassi and Hoang2019, 265; Lau et al., Reference Lau, Shiran, Bailey, Cook, Stuchtey, Koskella, Velis, Godfrey, Boucher, Murphy, Thompson, Jankowska, Castillo Castillo, Pilditch, Dixon, Koerselman, Kosior, Favoino, Gutberlet, Baulch, Atreya, Fischer, He, Petit, Sumaila, Neil, Bernhofen, Lawrence and Palardy2020, 6; Moss, Reference Moss2021, 51; WEF and Kearney, 2021, 9; EMF, 2022, 23; OECD, 2022a; OECD, 2022b, 65). The argument is not that governments should establish and operate new packaging systems, but that governments have a unique power to progressively mandate such systems, phase-out problematic linear alternatives and correct market distortions so that otherwise niche source reduction packaging practices become economically attractive and thus more diffuse (see Massarutto, Reference Massarutto2014, 19).

Reforms that could level the playing field between single-use and source reduction are detailed in grey literature (Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020b; Consumers Beyond Waste, 2021, 2022; Copello et al., Reference Copello, Porteron and Schweitzer2021, Reference Copello, Dufour and Simon2022; Gordon, Reference Gordon2021; WEF and Kearney, 2021, Reference Farrelly, Blumhardt and Chitaka25; Blumhardt, Reference Blumhardt2022; Maillot, Reference Maillot2022; OECD, 2022b), and academic sources on reusable packaging and EPR/PS (Brouillat and Oltra, Reference Brouillat and Oltra2012; Massarutto, Reference Massarutto2014; Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019; Coelho et al., Reference Coelho, Corona, ten Klooster and Worrell2020a, Reference Brouillat and Oltra9; Bocken et al., Reference Bocken, Harsch and Weissbrod2022; Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022; Bradley and Corsini, Reference Bradley and Corsini2023). Reforms can include command and control measures – a sinking lid on overall packaging placed on the market, consumption reduction and reuse targets; bans and mandates to prohibit or require certain packaging types and practices, for example, single-use plastics bans or mandates to offer unpackaged products, accept customer BYO containers or offer reusable packaging options; and standards or essential requirements for reusable packaging systems to ensure best-practice and consistency – and economic instruments – deposit/return systems for single-use and reusable packaging; levies and taxes on single-use packaging, plastics and virgin materials, with funds redirected to financing reuse systems; tax relief or preferential procurement and investment policies for unpackaged or reusable packaging systems; and an enforceable financial obligation on producers to cover the recycling, clean-up and disposal costs of single-use packaging. These measures can be implemented in domestic laws and regulations, or internationally via treaties or other regional and multilateral instruments.

Policies to drive source reduction are distinct to policies to promote recycling and perform better if conceptualised and implemented separately (Gordon, Reference Gordon2021). For example, reduction and reuse targets should be segregated from recycling targets, while a proportion of the cost recovery for packaging waste management should be earmarked to cover the costs of reuse logistics. Incentives and targets should be individualised to the firm level, rather than collectivised across industry (Massarutto, Reference Massarutto2014, 18). Although reducing plastics usage may be a key goal, measures should address single-use packaging of all material types, not only plastics (Dixon and Geßner, Reference Dixon and Geßner2022). Furthermore, different instruments produce different outcomes and are likely best implemented as a package, rather than isolated measures (Walls and Palmer, Reference Walls and Palmer2001; Brouillat and Oltra, Reference Brouillat and Oltra2012; Global Plastics Policy Centre, 2023). These points highlight how the widespread approach of single-use plastics bans could be improved by applying material agnostic bans and mandates instead, or combining bans with reuse targets, levies on alternative single-use items and subsidies on reusable packaging to direct industry towards reusable alternatives rather than material substitution.

Current examples of Government laws for packaging source reduction are sparse (Tencati et al., Reference Tencati, Pogutz, Moda, Brambilla and Cacia2016, 42; Consumers Beyond Waste, 2022, 5), but appearing with greater frequency across jurisdictions (OECD, 2022c; Blumhardt, Reference Blumhardt2023). For example, Ireland’s new Circular Economy and Miscellaneous Provisions Act 2022 creates the power for the Government to ban non-reusable packaging, while in Chile, supermarkets are mandated to offer beverages in reusable bottles (Blumhardt, Reference Blumhardt2023, 25, 30). France has set a legally binding consumption reduction target for single-use plastic packaging to decrease by 20% by 2025, and specified that 50% of this reduction must be met by reuse/refill systems, while Spain has a target to reduce single-use serviceware by 70% by 2030 (Blumhardt, Reference Blumhardt2023, 34). Several countries have set binding, timebound, sector-specific and product-specific reusable packaging targets, for example, Austria, France, Germany, Portugal, Romania and Sweden (Maillot, Reference Maillot2022). Chile and France have passed laws mandating hospitality to use reusable serviceware for dine-in customers, and Germany now requires any hospitality outlet offering takeaways to offer a reusable takeaway container option at a price equal to or cheaper than the disposable option (Blumhardt, Reference Blumhardt2023, 29). Spain has introduced a tax on non-reusable packaging, Austria and the United Kingdom have instituted a plastic packaging tax, while some jurisdictions apply levies on single-use items, such as coffee cups (Blumhardt, Reference Blumhardt2023, 37–38). In France, 2% of EPR contributions from packaging schemes are to be allocated to exploring opportunities for reusable packaging (Blumhardt, Reference Blumhardt2023, 38).

In future, measures could be applied more widely, in a more integrated, consistent fashion, both nationally and multilaterally, to avoid the fragmentation that characterises the current policy landscape for plastics generally (OECD, 2022a). Domestically, regulatory and economic instruments to drive source reduction could be rationalised with legislated EPR/PS packaging schemes, which aim to improve environmental outcomes for packaging by establishing financial and other obligations for packaging producers across packaging lifecycles (Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019, 217). Globally, packaging EPR/PS schemes are not uncommon, providing a pre-existing framework to introduce source reduction measures alongside other instruments. However, as they have traditionally focused on recycling, with quite weak incentives and poor results for activities up the waste hierarchy, they may require reprioritisation to accommodate effective source reduction measures and avoid incentivising plastics reductions via lightweighting and material substitution (Massarutto, Reference Massarutto2014; Watkins et al., Reference Watkins, Gionfra, Schweitzer, Pantzar, Janssens and ten Brink2017, 3; Rubio et al., Reference Rubio, Ramos, Leitao and Barbosa-Povoa2019; Consumers Beyond Waste, 2021, 33–34; Copello et al., Reference Copello, Dufour and Simon2022, 7; Lorang et al., Reference Lorang, Yang, Zhang, Lu and He2022; Upstream, 2022; OECD, 2022a, Box 6.4; Diggle et al., Reference Diggle, Walker and Adams2023, 13).

Multilateralism can also direct and coordinate implementation of source reduction. In the EU, the Single-Use Plastics Directive and the Packaging and Packaging Waste Directive, set binding expectations around source reduction for Member States, which is driving national-level legislative action. Internationally, the Global Plastics Treaty is a key opportunity to progress binding and harmonised packaging source reduction measures (Business Coalition for a Global Plastics Treaty, 2022; Dixon and Geßner, Reference Dixon and Geßner2022; EMF, 2022; Scientists’ Declaration on the Need for Governance of Plastics Throughout their Lifecycles, 2022; Global Plastics Policy Centre, 2023, 54).

Enabling measures

Transitioning to plastic-free packaging systems based on reduction and reuse is a systems-level change that demands a raft of practical enabling conditions to facilitate and accelerate industry uptake of systems, and to ensure resulting systems are efficient and effective in terms of social, economic and environmental outcomes. Key enabling conditions include globally coherent standards and definitions for best-practice system design and implementation; interoperable infrastructure and services for reverse logistics, including collections, washing, sorting, replenishment and redistribution; and collaborative mechanisms to maximise system and packaging standardisation within and across industry sectors (Global Plastics Policy Centre, 2023). Measures to foster these enabling conditions should accompany persuasive and legislative measures; otherwise, even the most highly motivated businesses may struggle to overcome current obstacles (such as the lack of necessary infrastructure to service unpackaged or reusable packaging systems), or may implement new models in an uncoordinated way, resulting in a fragmented landscape of poorly performing and/or siloed systems.

Enabling measures require shared industry or government-led oversight of the design and roll-out of unpackaged and reusable packaging systems, services and infrastructure, with a view to easing upfront capital expenditure and creating certainty and standardisation that de-risks new packaging models and avoids proliferation of vertically integrated systems. This could include official standard setting, such as the PR3-RESOLVE (n.d.) Reusable Packaging System Design Standards, or updates to food safety, public health and sanitation laws (many of which are silent on unpackaged or reusable packaging systems) to support clarity for workers, users and system operators (Global Plastics Policy Centre, 2023). Governments can also play the role of ‘neutral facilitator’ to broker multi-stakeholder collaboration to unlock system and packaging standardisation and ensure consumer participation and high rates of return (Mission Reuse, 2023, 9, 53). Targeted public procurement could be used to support standardised infrastructure and services. For example, Aarhus City municipality in Denmark tendered for an operator to deliver the reverse logistics for a citywide reusable serviceware pilot (TOMRA, 2023). Meanwhile, strategically ring-fenced funding streams can support capital expenditure for new packaging systems. For example, some Governments have established public funds that are earmarked for prevention and source reduction initiatives, for example, Sustainability Victoria in Australia, and the UK Government’s fund for refills infrastructure (Consumers Beyond Waste, 2021, 46).

Conclusion

The tide has turned on plastic packaging and the pressure to find and implement alternatives that reduce plastic pollution and waste, while drawing down emissions, plastics production and toxicity, is rising. This review shares insights for policymakers and advocates of unpackaged and reusable packaging systems, alongside implications regarding necessary considerations for an effective global plastics treaty that supports a reduction in global plastics production. Academic research, civil society campaigns and progressive industry practice are constellating around the need for source reduction strategies to address plastic packaging, the single biggest consumer of plastics produced globally. These strategies focus on transforming products, business models and supply chains to prevent packaging entirely or accommodate reusable packaging systems. As such, they represent a radical step away from business-as-usual.

Incentivising industry to make this shift requires a suite of persuasive and enabling measures in the context of wider legislative reform that levels the playing field between reuse and single-use. Current approaches to stimulating packaging source reduction are overly reliant on persuasive, voluntary measures, in the absence of legislative reform. This essentially invites industry to invest in business models that go against their economic interests under current waste and packaging policy settings. Unsurprisingly, this has not happened, single-use plastic packaging usage continues to soar and the growth of reuse and refill businesses and advocacy ‘is not currently happening fast enough to move the needle on the global scale of plastic pollution or climate change’ (Moss et al., Reference Moss, Gerken, Youngblood and Jambeck2022, 10).

A reset of packaging law and policy at national, regional and international levels is urgently needed to align incentives and disincentives with voluntary/persuasive campaigns and with the initiatives that seek commercial uptake of plastic-free packaging systems based on reduction and reuse. In addition, enabling measures in the form of system oversight, and targeted procurement and investment should be factored in to any programme to promote unpackaged and reusable packaging systems, in order to remove obstacles associated with the lack of standards, infrastructure and services to deliver these systems. Such measures will also enable a coherent, interoperable packaging system that ensures social, environmental and economic efficiency. Overall, the Global Plastics Treaty negotiations present a key opportunity to accelerate progress, while aligning expected outcomes, measures and standards for plastic-free packaging systems around best-practice.

A key area worthy of further consideration is how to harmonise intentions with outcomes when seeking to incentivise unpackaged and reusable packaging systems. While these systems are still emerging areas of practice and scholarship, lessons can be learned from past experience attempting to improve the environmental performance of plastic packaging via downstream measures. The latter have not had a significant ‘trickle up’ effect on redesign or reduction; on many occasions, they have generated unintended negative environmental outcomes. Efforts to promote unpackaged and reusable packaging systems could avoid repeating this intention-outcome gap through more responsive monitoring and evaluation of applied measures against predetermined (timebound, measurable and binding) desired outcomes. Pre-empting possible unintended outcomes of these systems is also important, in order to ensure mitigating measures. In this respect, the calls to align systems around globally agreed best-practice standards to avoid environmental and economic inefficiency are relevant. Further research should also consider the right mix of measures to avoid a possible ‘circular rebound effect’ or Jevons paradox (Bradley and Corsini, Reference Bradley and Corsini2023) and ensure that plastic-free packaging systems based on reduction and reuse remain tied to achieving an absolute reduction in global plastics production and pollution, greenhouse gas emissions and waste.

Open peer review

To view the open peer review materials for this article, please visit http://doi.org/10.1017/plc.2023.18.

Author contribution

H.B. wrote the whole review paper.

Financial support

This research received no specific grant from any funding agency, commercial or not-for-profit sectors.

Competing interest

H.B. is a co-founder and contracted lead researcher of Reuse Aotearoa, an organisation dedicated to investigating reusable packaging systems in Aotearoa New Zealand. She is also a shareholder director of Takeaway Throwaways, a New Zealand organisation that advocates for national reusable serviceware systems for food and drink.

Footnotes

1 NB LCAs have yet to adequately factor many plastic pollution impacts beyond greenhouse gas emissions, including plastic leakage across the supply chain (see Woods et al., Reference Woods, Veltman, Huijbregts, Verones and Hertwich2016; Hann, Reference Hann2020; United Nations Environment Programme, 2022, 61). Therefore, they may underestimate plastic’s impact relative to other materials (in both single-use and reuse contexts). However, discussion of this limitation goes beyond the scope of this paper.

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Author comment: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R0/PR1

Comments

No accompanying comment.

Review: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R0/PR2

Conflict of interest statement

Reviewer declares none.

Comments

Review of PLC-22-0031 Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse

Intro, L2-3, For the statement “Plastic production, use and disposal is transgressing planetary boundaries and impacting human and environmental health.” You should include a source to support the “planetary boundaries” claim. I’d suggest: https://pubs.acs.org/doi/full/10.1021/acs.est.1c04158 or https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4254033

Intro, L6-8, For the statement “Addressing plastic packaging has therefore gained increased attention from policymakers, NGOs, businesses and citizens striving for a safe, circular economy without plastic pollution.” Similar to above, you should include a source to support the “…plastic packaging has therefore gained increased attention from…” claim. I’d suggest: https://onlinelibrary.wiley.com/doi/abs/10.1111/ijcs.12691 and/or https://www.nature.com/articles/s41599-021-00747-4

Intro, second paragraph discusses and introduces circular economy and zero waste theory, yet there is not a single source references what circular economy and zero waste theories are? I’d suggest: People, plastic, and behaviour change – a comment on drivers of plastic pollution, barriers to change and targeted behaviour change interventions https://pubs.rsc.org/en/content/articlehtml/2023/va/d2va00248e or similar. There are many useful papers about the concepts of zero waste that would work well in this section: Walker, T. R., & Xanthos, D. (2018). A call for Canada to move toward zero plastic waste by reducing and recycling single-use plastics. Resour. Conserv. Recycl, 133, 99-100.

In text referencing, you should double check the journal guidelines how to cite articles with more than two authors. For example, you use “Geyer, Jambeck & Law, 2017” and “Muncke et al, 2020” interchangeably. Pick the correct journal preferred format and be consistent. Relatedly, you cite papers with page numbers which I am not sure is correct: “Rubio et al 2019, p.218”. Please double check.

Intro, P5, L6-8, “Where upstream prevention has been considered, actions often constellate around narrowly framed single-use plastic bans, consumer-focused campaigns to refuse plastics, or voluntary industry initiatives”. For more references on single-use plastic bans including consumer led initiatives, see, https://www.sciencedirect.com/science/article/pii/S0025326X17301650 and / or https://www.sciencedirect.com/science/article/abs/pii/S0025326X18307033

Intro, P5, L17, Should this reference not be “et al., 2022” instead of “Bergmann, 2022”? See, https://www.science.org/doi/full/10.1126/science.abq0082

Intro, Last para, This last section sets out to explain what this review intends to accomplish, BUT my main concern is that there is no mention of how this review was conducted? What databases did you review? what was the date criteria for your review, what type of review was it? What key words did you use? “This review article outlines the current state of knowledge regarding the necessity of this transition and how it might be realised. It contains three parts: (1) an overview of the relationship between plastic production and packaging (2) discussion of the rise of source reduction as a proposed strategy for curtailing plastic in the packaging system, and (3) evaluation of current or potential measures for incentivising/requiring businesses to adopt alternative plastic-free packaging systems based on reduction and reuse.” At a minimum, I expect to see some description of how the review was conducted. Currently, it is entirely lacking.

The article generally focusses on the lack of studies related to reuse of packaging or use of reusables which is true, but I think the author could also make a comment how progress to reduce single-use plastic use was interrupted by the COVID-19 pandemic. There has been a number of studies related to this issue, including one which provides guidance for switching to reusable in the post-pandemic era. See, https://www.sciencedirect.com/science/article/pii/S0048969720340870 and https://www.sciencedirect.com/science/article/pii/S2352550922000239

P10, L30, “1.2 percent” Use SI units instead “1.2%”.

P10, L30, Define, “LCAs”.

When “EPR” is discussed and cited using OECD referencing there were no specific examples of voluntary or regulatory participation or jurisdictions where these occur. For example, examples from Europe, or voluntary corporate initiatives or in North America (Canada) where EPR is already successfully implemented would be useful for the reader. See, https://www.sciencedirect.com/science/article/pii/S277316772300016X and https://www.sciencedirect.com/science/article/abs/pii/S0956053X20302440

Reference list, Some references include all author names “Bergmann, M, Almroth, BC, Brander, SM, Dey, T, Green, DS, Gundogdu, S, Krieger, A, Wagner, M and 14Walker, TR (2022) A global plastic treaty must cap production. Science 376(6592), 469–470. 15https://doi.org/DOI: 10.1126/science.abq0082.” and others give a single author followed by et al., “Greenwood, SC et al (2021) Many Happy Returns: Combining insights from the environmental and 6behavioural sciences to understand what is required to make reusable packaging mainstream. Sustainable 7Production and Consumption. 27, 1688-1702. https://doi.org/10.1016/j.spc.2021.03.022.”. Be consistent and follow the journal guidelines.

Review: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R0/PR3

Conflict of interest statement

Reviewer declares none.

Comments

Review of PLC-22-0031

Cambridge Prisms: Plastics

Date of review submission: 14 July

This review presents a comprehensive examination of the existing paradigm for managing plastics associated with packaging and their failures, highlighting persuasive and legislative approaches to reduction and reuse. Overall, I recommend that this piece is published once minor revisions are addressed. This is a timely and valuable review, particularly given the relevance to the global plastics treaty which is under development.

Overall comments

The author uses the term ‘plastic’ throughout, but this fails to capture the vast breadth of materials which make up plastics. Suggest to use the term ‘plastics’ instead.

For both persuasive and legislative approaches, there seems to be a gap in the review that describes the evidence for the effectiveness of existing approaches to reduction and reuse.

This review acknowledges the value in mandating reuse/refill models, but fails detail the system requirements that would need to accompany policy/legislation such as health, safety and hygiene standards; Infrastructure to provide reverse logistics, washing, sorting, replenishment and redistribution; disclosure mechanisms; labelling schemes; etc. The following study provides information in this regard, based on a global analysis of reuse systems. I suggest that a paragraph is included to cover these systems level requirements to support effective reuse legislation.

Global Plastics Policy Centre. (2023). Making reuse a reality: A systems approach to tackling single-use plastic pollution. Revolution Plastics, University of Portsmouth, UK. https://plasticspolicy.port.ac.uk/wp-content/uploads/2023/05/Making-reuse-a-reality-report_GPPC.pdf

Line by line comments

P3L6: Reference needed.

P3L10: Reference needed.

P5L1: ‘found virtually no examples’ is vague. If any examples were found, it should be stated here too to maintain objectivitiy. Suggest to state along the lines of ‘Tencati reviewed 13 packaging prevention policies in 11 countries, and found only 1 example that prioritised reuse over recycling.’ (numbers just as examples).

Conclusion

The conclusion should be more than just a summary of the paper. I suggest this is strengthened to include more calls to action to make this paper more impactful and useful to direct readers to further areas of work. Who is this paper relevant to? Who should take these findings forward? What are the gaps in existing knowledge in this topic that need to be overcome to enable reuse systems and accompanying legislation? What does this mean in the context of the global plastics treaty, how could it be used to inform the negotiations?

Recommendation: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R0/PR4

Comments

Both Reviewer One and Reviewer Two have recommended that the article undergo Minor Revision to improve the quality of the manuscript for publishing, with both providing comments on how this can be achieved along with recommended further material to consider. Reviewer One has particular concern with the lack of presented methodology, whilst the second reviewer draws attention to a conclusion in need of strengthening. We would encourage you to consider these comments and invite you to either address or rebut them in an anticipated revised submission.

Decision: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R0/PR5

Comments

No accompanying comment.

Author comment: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R1/PR6

Comments

No accompanying comment.

Review: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R1/PR7

Conflict of interest statement

I declare no conflict of interest.

Comments

Although I could not find a response to reviewers in this revision submission I cross referenced all the changes made in this R1 with my previous comments made on the original submission. I am satisfied that the author has address all comments and is now acceptable for publication in CPP.

Review: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R1/PR8

Conflict of interest statement

Reviewer declares none.

Comments

The author has made all of the recommended revisions and has strengthened this paper accordingly.

Recommendation: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R1/PR9

Comments

I am pleased to say that both Reviewers are satisfied with the revised version of your manuscript. Therefore, the recommendation is to now accept your revised manuscript. Congratulations and thank you for taking the time to address the comments.

Decision: Current and future approaches to shifting businesses towards plastic-free packaging systems based on reduction and reuse — R1/PR10

Comments

No accompanying comment.