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A Comparative Study of Electron Beam Deposited and Sputtered 7059 Corning Glass Thin Films for Waveguides

Published online by Cambridge University Press:  21 February 2011

Mool C. Gupta*
Affiliation:
Research Laboratories, Diversified Technologies Group, Eastman Kodak Company, Rochester, NY 14650-2017
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Abstract

Low optical loss (<dB/cm) thin films of Corning 7059 glass have been prepared by electron beam deposition and by rf magnetron sputtering. The effects of gas pressure, deposition power and oxygen-to-argon ratio on refractive index and optical loss were studied. Deposition rates obtained with the sputtering process were about 0.2 nm/sec while much higher deposition rates (2 nm/sec) were obtained with electron beam deposition. The films were found to be amorphous in structure. The refractive index of electron beam-deposited films was measured as 1.50 while the sputtered film index was measured as 1.525. Film composition and composition profiles determined by RBS, electron microprobe and neutron activation analysis are presented. Sputtered films show uniform elemental composition profiles for Si, Ba, B and Al. Electron beam-deposited films have uniform composition profiles if the deposition power is kept constant. The rms surface roughness of the films, measured using an optical profilometer, is 1 nm. The contributions of surface roughness and cladding layer thickness to optical loss are discussed. The major source of optical loss in sputtered films is light absorption.

Type
Research Article
Copyright
Copyright © Materials Research Society 1989

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