Hostname: page-component-76fb5796d-22dnz Total loading time: 0 Render date: 2024-04-26T16:26:32.027Z Has data issue: false hasContentIssue false

Effect of Si content on the microstructure and properties of Al–Si alloys fabricated using hot extrusion

Published online by Cambridge University Press:  03 April 2017

Pan Ma*
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Yandong Jia
Affiliation:
Laboratory for Microstructures, Institute of Materials, Shanghai University, Shanghai 200444, China
Konda Gokuidoss Prashanth*
Affiliation:
Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, A-8700 Leoben, Austria; and Norwegian University of Science and Technology, Gjøvik, Norway
Zhishui Yu
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Chonggui Li
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Jian Zhao
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Shanglei Yang
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Lixin Huang
Affiliation:
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
*
a)Address all correspondence to these authors. e-mail: mapanhit@hotmail.com
Get access

Abstract

Al–(12, 20, 35 wt%)Si alloys were fabricated using powder metallurgy process involving hot pressing followed by hot extrusion. The effect of Si content on the microstructure [by scanning electron microscopy], the mechanical properties (hardness and tensile tests), and the thermal expansion behavior were studied in detail, respectively. Due to the friction between the Si phase and the matrix, as well as the diffusion of the Si atoms, the Si phase becomes a particulate shape after hot extrusion, and the size increases with increasing Si content. The mechanical strength increases, whereas, the elongation decreases with increasing the Si content from 12 to 35 wt%, which lead to a variation of the fracture mechanism from ductile to brittle failure. The coefficient of thermal expansion (CTE) decreases with increasing Si content as a result of restriction of Si on the Al matrix, and the measured CTE value is in good agreement with the Turner model below 573 K.

Type
Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Chirita, G., Stefanescu, I., Soares, D., and Silva, F.S.: Influence of vibration on the solidification behaviour and tensile properties of an Al–18 wt% Si alloy. Mater. Des. 30, 1575 (2009).CrossRefGoogle Scholar
Immanuel, R.J. and Panigrahi, S.K.: Influence of cryorolling on microstructure and mechanical properties of a cast hypoeutectic Al–Si alloy. Mater. Sci. Eng., A 640, 424 (2015).CrossRefGoogle Scholar
Nikanorov, S.P., Volkov, M.P., Gurin, V.N., Burenkov, Y.A., Derkachenko, L.I., Kardashev, B.K., Regel, L.L., and Wilcox, W.R.: Structural and mechanical properties of Al–Si alloys obtained by fast cooling of a levitated melt. Mater. Sci. Eng., A 390, 63 (2005).CrossRefGoogle Scholar
Cai, Z., Wang, R., Zhang, C., Peng, C., and Wang, L.: Microstructure and properties of Al/Sip composites for thermal management applications. J. Mater. Sci.: Mater. Electron. 26, 4234 (2015).Google Scholar
Hogg, S.C., Lambourne, A., Ogilvy, A., and Grant, P.S.: Microstructural characterisation of spray formed Si–30Al for thermal management applications. Scr. Mater. 55, 111 (2006).CrossRefGoogle Scholar
Cai, Z., Wang, R., Zhang, C., Peng, C., Feng, Y., and Wang, L.: Thermal cycling reliability of Al/50Sip composite for thermal management in electronic packaging. J. Mater. Sci.: Mater. Electron. 26, 4894 (2015).Google Scholar
Prashanth, K.G., Scudino, S., Klauss, H.J., Surreddi, K.B., Löber, L., Wang, Z., Chaubey, A.K., Kühn, U., and Eckert, J.: Microstructure and mechanical properties of Al–12Si produced by selective laser melting: Effect of heat treatment. Mater. Sci. Eng., A 590, 153 (2014).CrossRefGoogle Scholar
Ma, P., Prashanth, K.G., Scudino, S., Jia, Y.D., Wang, H.W., Zou, C.M., Wei, Z.J., and Eckert, J.: Influence of annealing on mechanical properties of Al–20Si processed by selective laser melting. Metals 1, 28 (2014).CrossRefGoogle Scholar
Birol, Y.: Grain refinement of pure aluminium and Al–7Si with Al–3B master alloy. Mater. Sci. Technol. 28, 363 (2012).CrossRefGoogle Scholar
Kori, S.A., Murty, B.S., and Chakraborty, M.: Development of an efficient grain refiner for Al–7Si alloy and its modification with strontium. Mater. Sci. Eng., A 283, 94 (2000).CrossRefGoogle Scholar
Li, Q.L., Xia, T.D., Lan, Y.F., Zhao, W.J., Fan, L., and Li, P.F.: Effect of rare earth cerium addition on the microstructure and tensile properties of hypereutectic Al–20% Si alloy. J. Alloys Compd. 562, 25 (2013).CrossRefGoogle Scholar
Xu, C.L. and Jiang, Q.C.: Morphologies of primary silicon in hypereutectic Al–Si alloys with melt overheating temperature and cooling rate. Mater. Sci. Eng., A 437, 451 (2006).CrossRefGoogle Scholar
Prashanth, K.G., Scudino, S., and Eckert, J.: Defining the tensile properties of Al–12Si parts produced by selective laser melting. Acta Mater. 126, 25 (2017).CrossRefGoogle Scholar
Rao, A.G., Rao, B.R.K., Deshmukh, V.P., Shah, A.K., and Kashyap, B.P.: Microstructural refinement of a cast hypereutectic Al–30Si alloy by friction stir processing. Mater. Lett. 63, 2628 (2009).CrossRefGoogle Scholar
Yu, W. and Yu, J.K.: Silicon dissolution and interfacial characteristics in Si/Al composites fabricated by gas pressure infiltration. Mater. Chem. Phys. 139, 783 (2013).CrossRefGoogle Scholar
Chen, Y. and Chung, D.D.: Silicon–aluminum network composites fabricated by liquid metal infiltration. J. Mater. Sci. 29, 6069 (1994).CrossRefGoogle Scholar
Jia, Y.D., Cao, F.Y., Scudino, S., Ma, P., Li, H.C., Yu, L., Eckert, J., and Sun, J.F.: Microstructure and thermal expansion behavior of spray-deposited Al–50Si. Mater. Des. 57, 585 (2014).CrossRefGoogle Scholar
Cui, C., Schulz, A., Schimanski, K., and Zoch, H.W.: Spray forming of hypereutectic Al–Si alloys. J. Mater. Process. Technol. 209, 5220 (2009).CrossRefGoogle Scholar
Liu, Y.Q., Wei, S.H., Fan, J.Z., Ma, Z.L., and Zuo, T.: Mechanical properties of a low-thermal expansion aluminum/silicon composite produced by powder metallurgy. J. Mater. Sci. Technol. 30, 417 (2014).CrossRefGoogle Scholar
Neubing, H., Gradl, J., and Danninger, H.: Sintering and microstructure of Al–Si P/M components. Adv. Powder Metall. Part. Mater. 13, 13 (2002).Google Scholar
Wang, Z., Prashanth, K.G., Chaubey, A.K., Löber, L., Schmansky, F.P., Pyczak, F., Zhang, W.W., Scudino, S., and Eckert, J.: Tensile properties of Al–12Si matrix composites reinforced with Ti–Al based particles. J. Alloys Compd. 630, 256 (2015).CrossRefGoogle Scholar
Prashanth, K.G., Debalina, B., Wang, Z., Gostin, P.F., Gebert, A., Calin, M., Kühn, U., Kamaraj, M., Scudino, S., and Eckert, J.: Tribological and corrosion properties of Al–12Si produced by selective laser melting. J. Mater. Res. 29, 2044 (2014).CrossRefGoogle Scholar
Suryawanshi, J., Prashanth, K.G., Scudino, S., Eckert, J., Prakash, O., and Ramamurty, U.: Simultaneous enhancements of strength and toughness in an Al–12Si alloys synthesized using selective laser melting. Acta Mater. 115, 285 (2016).CrossRefGoogle Scholar
Prashanth, K.G., Damodaram, R., Scudino, S., Wang, Z., Prasad Rao, K., and Eckert, J.: Friction welding of Al–12Si parts produced by selective laser melting. Mater. Des. 57, 632 (2014).Google Scholar
Liu, L., Samuel, A.M., Samuel, F.H., Doty, H.W., and Valtierra, S.: Influence of oxides on porosity formation in Sr-treated Al–Si casting alloys. J. Mater. Sci. 38, 1255 (2003).CrossRefGoogle Scholar
Liu, X.R., Zhang, Y.D., Beausir, B., Liu, F., Esling, C., Yu, F.X., Zhao, X., and Zuo, L.: Twin-controlled growth of eutectic Si in unmodified and Sr-modified Al–12.7% Si alloys investigated by SEM/EBSD. Acta Mater. 97, 338 (2015).CrossRefGoogle Scholar
Guo, F.X., Wang, W., Yu, W.H., Zhang, Y., Pan, S.P., Zhou, Z.H., Liu, D., Qin, J.Y., Wang, Y., and Tian, X.L.: Enhanced nucleation and refinement of eutectic Si by high number-density nano-particles in Al–10Si–0.5Sb alloys. Mater. Des. 117, 382 (2017).CrossRefGoogle Scholar
Ji, S.X., Yang, W.C., Gao, F., Watson, D., and Fan, Z.Y.: Effect of iron on the microstructure and mechanical property of Al–Mg–Si–Mn and Al–Mg–Si die cast alloys. Mater. Sci. Eng., A 564, 130 (2013).CrossRefGoogle Scholar
Jia, Y.D., Cao, F.Y., Ma, P., Scudino, S., Eckert, J., Sun, J.F., and Wang, G.: Microstructure and thermal conductivity of hypereutectic Al-high Si produced by casting and spray deposition. J. Mater. Res. 31, 2948 (2016).CrossRefGoogle Scholar
Bedir, F.: Characteristic properties of Al–Cu–SiCp and Al–Cu–B4Cp composites produced by hot pressing method under nitrogen atmosphere. Mater. Des. 28, 1238 (2007).CrossRefGoogle Scholar
Prashanth, K.G., Löber, L., Klauss, H-J., Kühn, U., and Eckert, J.: Characterization of 316L steel cellular dodecahedron structures produced by selective laser melting. Technologies 4, 34 (2016).CrossRefGoogle Scholar
Li, B., Wang, H.W., Jie, J.C., and Wei, Z.J.: Effect of yttrium and heat treatment on the microstructure and tensile properties of Al–7.5Si–0.5Mg alloy. Mater. Des. 32, 1617 (2011).CrossRefGoogle Scholar
Cai, Z.Y., Zhang, C., Wang, R.C., Peng, C.Q., Qiu, K., and Feng, Y.: Preparation of Al–Si alloys by a rapid solidification and powder metallurgy route. Mater. Des. 87, 996 (2015).CrossRefGoogle Scholar
Elomari, S., Skibo, M.D., Sundarrajan, A., and Richards, H.: Thermal expansion behaviour of particulate metal-matrix composites. Compos. Sci. Technol. 58, 369 (1998).CrossRefGoogle Scholar
Uju, W.A. and Oguocha, I.N.A.: A study of thermal expansion of Al–Mg alloy composites containing fly ash. Mater. Des. 33, 503 (2012).CrossRefGoogle Scholar
Nagarajan, S., Dutta, B., and Surappa, M.K.: The effect of SiC particles on the size and morphology of eutectic silicon in cast A356/SiCp composites. Compos. Sci. Technol. 59, 897 (1999).CrossRefGoogle Scholar
Chawla, N., Deng, X., and Schnell, D.R.M.: Thermal expansion anisotropy in extruded SiC particle reinforced 2080 aluminum alloy matrix composites. Mater. Sci. Eng., A 426, 314 (2006).CrossRefGoogle Scholar
Hashin, Z. and Shtrikman, S.: A variational approach to the elastic behavior of multiphase materials. J. Mech. Phys. Solids 11, 127 (1963).CrossRefGoogle Scholar
Wei, Z.J., Ma, P., Wang, H.W., Zou, C.M., Scudino, S., Song, K.K., Prashanth, K.G., Jiang, W., and Eckert, J.: The thermal expansion behaviour of SiCp/Al–20Si composites solidified under high pressures. Mater. Des. 65, 387 (2015).CrossRefGoogle Scholar
Huber, T., Degischer, H.P., Lefran, G., and Schmitt, T.: Thermal expansion studies on aluminium-matrix composites with different reinforcement architecture of SiC particles. Compos. Sci. Technol. 66, 2206 (2006).CrossRefGoogle Scholar