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Introduction to quantitative engineering design methods via controls engineering

Published online by Cambridge University Press:  14 September 2017

Briana M. Lucero*
Affiliation:
Applied Engineering Technologies, Los Alamos National Laboratory, Los Alamos, New Mexico, USA
Matthew J. Adams
Affiliation:
Ira A. Fulton Schools of Engineering, Arizona State University, Tempe, Arizona, USA
Cameron J. Turner
Affiliation:
Department of Mechanical Engineering, Clemson University, Clemson, South Carolina, USA
*
Reprint requests to: Briana Lucero, Applied Engineering Technologies, Los Alamos National Laboratory, MS-H821, P.O. Box 1663, Los Alamos, NM 87545, USA. E-mail: blucer@lanl.gov
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Abstract

Functional modeling is an effective method of depicting products in the design process. Using this approach, product architecture, concept generation, and physical modeling all contribute to the design process to generate a result full of quality and functionality. The functional basis approach provides taxonomy of uniform vocabulary to produce function structures with consistent functions (verbs) and flows (nouns). Material and energy flows dominate function structures in the mechanical engineering domain with only a small percentage including signal flows. Research suggests that the signal flow gap is due to the requirement of “carrier” flows of either material or energy to transport the signals between functions. This research suggests that incorporating controls engineering methodologies may increase the number of signal flows in function structures. We show correlations between the functional modeling and controls engineering in four facets: schematic similarities, performance matching through flows, mathematical function creation using bond graphs, and isomorphic matching of the aforementioned characteristics allows for analogical solutions. Controls systems use block diagrams to represent the sequential steps of the system. These block diagrams parallel the function structures of engineering design. Performance metrics between the two domains can be complimentary when decomposed down to nondimensional engineering units. Mathematical functions of the actions in controls systems can resemble the functional basis functions with bond graphs by identifying characteristic behavior of the functions on the flows. Isomorphic matching, using the schematic diagrams, produces analogies based upon similar functionality and target performance metrics. These four similarities bridge the mechanical and electrical domains via the controls domain. We provide concepts and contextualization for the methodology using domain-agnostic examples. We conclude with suggestion of pathways forward for this preliminary research.

Information

Type
Special Issue Articles
Copyright
Copyright © Cambridge University Press 2017 
Figure 0

Table 1. Control system through and across variables correlated to bond graph variables.

Figure 1

Table 2. Bond graph components and their mathematical relationships to bond graph effort and flows

Figure 2

Fig. 1. Generic block diagram with system inputs and outputs, including mathematical representation.

Figure 3

Table 3. Control system and bond graph nomenclature comparison converging on the shared power and energy terms

Figure 4

Fig. 2. Control engineering system depictions: (a) black box model of process to be controlled, (b) open-loop control system with no feedback, and (c) closed-loop feedback control system to provide actual output.

Figure 5

Fig. 3. (a) Electrical schematic of a motor for voltage applied across the field and (b) physical representation of the electrical schematic.

Figure 6

Fig. 4. (a) Direct current motor function structure per the functional basis and (b) controls system block diagram for the energy flows as outlines in (a).

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Table 4. Functional basis functions categorized into bond graph components based upon functionality characteristics

Figure 8

Fig. 5. (a) Simplified graph of the direct current motor with performance parameters, (b) graph of a gyroscope, and (c) comparison graph of the direct current motor and the gyroscope, showing potential analogy identification. Working back from the rotational position, the gyroscope functions.

Figure 9

Fig. 6. (a) Function structure of hot glue gun, and (b) control system block diagram of glue gun operation for a closed-loop system.

Figure 10

Fig. 7. Key performance parameters for (a) a function structure of hot glue gun and (b) a control system block diagram of glue gun operation for a closed-loop system.

Figure 11

Fig. 8. Potential analogy for sensing the temperature of (a) a glue gun and (b) a hair dryer using their key performance parameters. (c) The analogy can be achieved via isomorphic matching of the bond graph component (resistive) and the exponential values of the nondimensionalized units.

Figure 12

Fig. 9. (a) Muscle anatomy of the ocular motor system and (b) the corresponding Westheimer second-order mechanical eye model.

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Fig. 10. Example light-emitting diode board to provoke a horizontal saccade eye movement.

Figure 14

Fig. 11. (a) Depicted for the right eye, a scleral search coil measures eye movement via coils embedded into either a fitted contact lens or a rubber ring that adheres to the eye. Magnetic fields, from magnets around the eye, generate electric currents in the search coils. By measuring the variations in polarity and amplitude of the current generated from the angular displacement of the eye, the position of the eye can be determined. (b) Fixed infrared light emitter(s), directed at the eye, will reflect an amount of infrared light to the fixed receiver(s), which will vary per the eye's position.

Figure 15

Fig. 12. Example function structure for the saccadic eye movement sensor.