Hostname: page-component-54dcc4c588-5q6g5 Total loading time: 0 Render date: 2025-09-12T05:32:21.777Z Has data issue: false hasContentIssue false

Removal of Fe from kaolin by chemical leaching and bioleaching

Published online by Cambridge University Press:  01 January 2024

Volkan Arslan*
Affiliation:
General Directorate of Minerals Research and Exploration 01360 Adana Turkey
Oktay Bayat
Affiliation:
Mining Engineering Department, Cukurova University 01330 Adana Turkey

Abstract

The use of microorganisms to remove Fe (oxyhydr)oxides from kaolins has the potential to be an effective method for upgrading the whiteness and brightness, and therefore the commercial value, of the kaolin. The purpose of the present study was to compare kaolin products obtained by currently used chemical leaching methods with a bioleaching treatment using Aspergillus niger in order to remove Fe from kaolin (from Canakkale, Turkey). The effects of pulp density, temperature, and oxalic acid concentration on the chemical leaching experiments were investigated using the ANOVA-Yates test. The greatest degree of removal of Fe from the kaolin sample (at 15% w/v pulp density, temperature of 80°C, oxalic acid concentration of 0.2 M, and a particle size of <63 µm) was found to be 94.89% in 120 min of leaching. The Fe content decreased from 1.723%) Fe2O3 to 0.088% Fe2O3. In a shake flask, bioleaching of kaolin by Aspergillus niger resulted in removal of 77.13% of the total Fe, suggesting that this strain is effective at removing Fe impurities from kaolin. The removal efficiency generally decreased with increased pulp density. The Fe content of the kaolin decreased from 1.723% Fe2O3 to 0.394% Fe2O3 (at 1% w/v pulp density, temperature of 25°C, Aspergillus niger 3 × 107 spores, and particle size of <63 µm) after 21 days of bioleaching.

Information

Type
Article
Copyright
© The Clay Minerals Society 2009

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Article purchase

Temporarily unavailable

References

Avgustinik, AI, Cerámica 1983.Google Scholar
Barker, WW Welch, SA Chu, S Banfield, JF, Experimental observations of the effects of bacteria aluminosilicate weathering American Mineralogist 1998 83 15511563 10.2138/am-1998-11-1243.CrossRefGoogle Scholar
Blancarte-Zurita, MA Branion, RMR Lawrence, RW, Lawrence, RW Branion, RMR Ebner, HG, Application of a shrinking particle model to the kinetics of microbiological leaching Fundamental and Applied Biohydrometallurgy 1987 Amsterdam Elsevier Science Publishers 243253.Google Scholar
Bosshard, PB Bachofen, R Brandl, H, Metal leaching of fly ash from municipal waste incineration by Aspergillus niger Environmental Science & Technology 1996 30 30663070 10.1021/es960151v.CrossRefGoogle Scholar
Box, GEP Hunter, WG Hunter, JS, Statistics for Experiments 1978 New York Wiley.Google Scholar
Cameselle, C Nunez, MJ Lema, JM, Leaching of kaolin iron-oxides with organic acids Journal of Chemical Technology and Biotechnology 1997 70 349354 10.1002/(SICI)1097-4660(199712)70:4<349::AID-JCTB791>3.0.CO;2-4.3.0.CO;2-4>CrossRefGoogle Scholar
Cameselle, C Bohlmann, JT Nunez, MJ Lema, JM, Oxalic acid production by Aspergillus niger, Part I. Influence of sucrose and milk whey as carbon source Bioprocess Engineering 1998 19 247252.CrossRefGoogle Scholar
Cameselle, C Ricart, MT Nunez, MJ Lema, JM, Iron removal from kaolin: comparison between “in situ” and “two-stage” bioleaching processes Hydrometallurgy 2003 97105.CrossRefGoogle Scholar
Cleland, WW Johnson, MJ, Studies on the formation of oxalic acid by Aspergillus niger Journal of Biological Chemistry 1955 201 595606.Google Scholar
Cochran, WG Cox, GM, Experimental Designs 1957 2nd New York Wiley.Google Scholar
Conley, RF Lloyd, MK, Improvement in iron leaching in clays: optimizing processing parameters in sodium dithionite reduction Industrial Engineering Chemical Process Design and Development 1970 9 595601 10.1021/i260036a017.CrossRefGoogle Scholar
Daniel, C, Application of Statistics to Industrial Experimentation 1976 New York Wiley 10.1002/9780470316467.CrossRefGoogle Scholar
Datta, P Ray, HS Tripathy, AK, Tripathy, AK Datta, P Ray, HS, Application of statistical design of experiments in process investigation Quantitative Approaches in Process Metallurgy 1995 Dehli Applied Publishers 243253.Google Scholar
Davis, OL, The Design and Analysis of Industrial Experiments 1978 2nd London Longman Group.Google Scholar
Froment, GF Bischoff, KB, Chemical Reactor Analysis and Design 1979 New York J. Wiley and Sons.Google Scholar
Gou, MX Zheng, J Zeng, M Qu, HQ Jia, GR, The magnetic circuit calculation and technical properties of a newly designed commercial sized metal-belt-type high gradient magnetic separator Coal Science of Minerals Technology 1993 21 603614 10.1016/B978-0-444-81476-0.50053-3.CrossRefGoogle Scholar
Grimshaw, RW, Physics and Chemistry of Clay 1971 4th London Ernest Benn.Google Scholar
Groudev, SN, Use of heterotrophic microorganisms in mineral biotechnology Acta Biotechnology 1987 7 299306 10.1002/abio.370070404.CrossRefGoogle Scholar
Hui, X Wei, K, A study of iron removal from fine kaolin by two-liquid flotation XV III International Mineral Processing Congress 1993 5 13891393.Google Scholar
Kostka, JE Wu, J Nealson, KH Stucki, JW, The impact of structural Fe(III) reduction by bacteria on the surface chemistry of clay minerals Geochimica et Cosmochimica Acta 1999 63 37053713 10.1016/S0016-7037(99)00199-4.CrossRefGoogle Scholar
Kubicek, CP Kunar, GS Wohrer, W Rohr, M, Evidence for a cytoplasmatic pathway of oxalate biosynthesis in Aspergillus niger Applied Environmental Microbiology 1988 54 633637.CrossRefGoogle Scholar
Lee, EY Cho, KS Ryu, HW, Microbial refinement of kaolin by iron-reducing bacteria Applied Clay Science 2002 22 4753 10.1016/S0169-1317(02)00111-4.CrossRefGoogle Scholar
Mulligan, CN Kamali, M Gibbs, BF, Bioleaching of heavy metals from a low-grade mining ore using Aspergillus niger Journal of Hazardous Materials 2004 110 7784 10.1016/j.jhazmat.2004.02.040.CrossRefGoogle ScholarPubMed
Murad, E, Mössbauer spectra of nontronites structural implications and characterization of associated iron oxides Zeitschrift für Pflanzenernähr Bodenkdunde 1987 150 279285 10.1002/jpln.19871500503.CrossRefGoogle Scholar
Povlov, VF Meshcheryakova, V, Reducing the coloring effects of iron oxides in porcelain bodies Glass Ceramic 1983 40 50152.Google Scholar
Ratzenberger, H, The influence of the mineralogical composition of structural ceramics and heavy clay materials on kiln scumming and efflorescence Ziegelind International 1988 41 99105.Google Scholar
Stepkowska, ET Jefferis, SA, Influence of microstructure on firing color of clays Applied Clay Science 1992 6 319342 10.1016/S0169-1317(09)90007-2.CrossRefGoogle Scholar
Strasser, H Burstaller, W Shinner, F, High-yield production of oxalic acid for metal leaching processes by Aspergillus niger FEMS Microbiology Letters 1994 119 365370 10.1111/j.1574-6968.1994.tb06914.x.CrossRefGoogle ScholarPubMed
Štyriaková, I Štyriak, I, Iron removal from kaolins by bacterial leaching Ceramics 2000 44 135141.Google Scholar
Veglio, F Pagliarini, A Toro, L, Factorial experiments for the development of kaolin bioleaching process International Journal of Mineral Processing 1993 39 8799 10.1016/0301-7516(93)90054-E.CrossRefGoogle Scholar
Yates, F. (1976) Design and Analysis of a Factorial Experiment. Imperial Bureau of Soil Science, 485 pp., Harpenden, UK.Google Scholar