Hostname: page-component-77c78cf97d-v4t4b Total loading time: 0 Render date: 2026-04-24T08:42:53.666Z Has data issue: false hasContentIssue false

Real-time flow measurement system: physics-informed reconstruction and sampling strategy

Published online by Cambridge University Press:  31 January 2023

Julian Humml*
Affiliation:
Institute of Fluid Dynamics, ETH Zürich, Sonneggstrasse 3, Zürich, 8092, Switzerland
Frank Schaufelberger
Affiliation:
Institute of Fluid Dynamics, ETH Zürich, Sonneggstrasse 3, Zürich, 8092, Switzerland
Thomas Rösgen
Affiliation:
Institute of Fluid Dynamics, ETH Zürich, Sonneggstrasse 3, Zürich, 8092, Switzerland
Daniel W. Meyer
Affiliation:
Institute of Fluid Dynamics, ETH Zürich, Sonneggstrasse 3, Zürich, 8092, Switzerland
*
*Corresponding author. E-mail: hummlj@ethz.ch

Abstract

In this work, we focus on a multi-hole pressure-probe-based flow measurement system for wind tunnel measurements that provides real-time feedback to a robot probe-manipulator, rendering the system autonomous. The system relies on a novel, computationally efficient flow analysis technique that translates the probe's point measurements of velocity and pressure into an updatable mean flow map that is accompanied by an uncertainty metric. The latter provides guidance to the manipulator when planning the optimal probe path. The probe is then guided by the robot in the flow domain until an available time budget has been exhausted, or until the uncertainty metric falls below a prescribed target threshold in the entire flow domain. We assess the capabilities of our new measurement system using computational fluid dynamics data, for which the ground truth is available in the form of a mean flow field. An application in a real wind tunnel setting is provided as well.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0), which permits non-commercial re-use, distribution, and reproduction in any medium, provided that no alterations are made and the original article is properly cited. The written permission of Cambridge University Press must be obtained prior to any commercial use and/or adaptation of the article.
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Side-by-side comparison showing the difference between prediction of univariate sample data using a (a) piecewise constant regression tree and (b) piecewise linear model tree. Model complexity can be assessed by looking at the tree visualisation of the respective method.

Figure 1

Figure 2. Exemplary local refinement of the sub-domains generated by the presented testing/splitting methodology implemented in the COMTree method when resolving the tip vortex behind a NACA 0012 airfoil. The flow field is represented through streamlines coloured with the local helicity. A movie showing the in situ tree construction during a measurement with the robotic manipulator is available in the supplementary material and movies available at https://doi.org/10.1017/flo.2022.32.

Figure 2

Figure 3. A URANS snapshot of the flow past a NACA 0012 airfoil at $15^\circ$ angle of attack and ${Re} \approx 10^6$. The region of interest explored by the measurement system is indicated with a dashed box.

Figure 3

Figure 4. (a) Probe path visualisation of the collected samples after traversing for 15 s. While the solid line in panel (a) depicts the probe path after 15 s, ($\boldsymbol {+}$) marks its current position and ($\boldsymbol {\star }$) denotes the next optimal acquisition location (in a mostly unexplored area) provided by the model. (b) Final COMTree subdivision after 600 s and distribution of samples within the area of interest.

Figure 4

Figure 5. (a,d,g) Temporal average of the simulated flow behind a NACA 0012 airfoil post stall, (b,e,h) reconstruction of the flow using COMTree and (c,f,i) the squared difference between the two fields. The selected flow quantities are (a–c) pressure coefficient $C_P$, (d–f) total pressure coefficient $C_{PT}$ and (g–i) normalised velocity $u/u_\infty$. (a) Ground truth $C_P$, (b) prediction $\hat {C}_P$, (c) normalised squared difference $C_P$, (d) ground truth $C_{PT}$, (e) prediction $\hat {C}_{PT}$, (f) normalised squared difference $C_{PT}$, (g) ground truth velocity, (h) prediction velocity and (i) normalised squared difference velocity.

Figure 5

Figure 6. (a) Convergence of squared difference in $C_P$ to the ground truth for the COMTree estimation using the acquisition strategy (red line), COMTree on a traditional traversing path (blue line) and a point-by-point traversing method (black line). (b) Statistics of the tree uncertainty metric as defined in (3.17) over the total sampling time.

Figure 6

Figure 7. Schematic of the experimental set-up: 1. Computer running COMTree, handling the incoming data stream and sending commands to the robotic manipulator. 2. Data acquisition board. 3. Controller unit of robotic manipulator. 4. Robotic manipulator mounted in the wind tunnel's test section. 5. Multi-hole pressure probe. 6. Vertically mounted NACA 0012 wing. 7. $5\ \textit {m} \times 3\ \textrm {m} \times 2\ \textrm {m}$ wind tunnel.

Figure 7

Figure 8. Active sampling robotic process and resulting probe path. (a) SmartAIR closed-loop measurement cycle of the processed information and data and (b) probe's path of the model-guided acquisition (cf. Supplementary material and movie).

Figure 8

Figure 9. (a,b) Comparison of slices with measured pressure indicated by colour and the planar projection of the velocity vector field by line integral convolution and scaled vectors. (c,d) Normalized errors of the comparison of total pressure and velocity magnitude between the moving traverse and the COMTree reconstruction. (f,g) Comparison of the flow field of the moving with respect to steady traverse and the COMTree reconstruction along a horizontal line normal to the bulk flow. The line corresponds to a straight section of the traverse path as shown by the velocity vectors in panel (g). Black dots indicate the path of the pressure probe within the domain. (a) Moving traverse. Scanning the complete domain of interest in an ordered fashion. (b) The probe guided by the uncertainty metric provided by COMTree. (c) Normalised squared difference $C_{PT}$ along the moving traverse path. (d) Normalised squared difference velocity magnitude along the moving traverse path. (e) Location of plane in panels (a)–(d). (f) Pressure coefficient and (g) velocity vectors colour-coded with pressure.

Figure 9

Figure 10. Box-and-whisker plots of error statistics of the COMTree (CT) predictions compared to the measurements of the moving (Moving T) and steady traverse (Steady T) for the pressure coefficient and the Cartesian velocity components of the flow field. The measurement statistics are calculated from 250 samples for the steady traverse and 52 275 in the case of the moving traverse. A table of exact values and plots of the full outlier range can be found in the Appendix. (a) Error of CT and Steady T, (b) error of CT and Moving T and (c) error of Moving T and Steady T.

Figure 10

Table 1. Comparison of measurement times for the conducted experiments and sampling techniques.

Humml et al. supplementary movie

Robotic probe inside ETH large wind tunnel sampling the wake of a NACA 0012 wing guided by the COMTree flow field reconstruction and sampling process.

Download Humml et al. supplementary movie(Video)
Video 140.8 MB
Supplementary material: PDF

Humml et al. supplementary material

Appendix

Download Humml et al. supplementary material(PDF)
PDF 124.6 KB