Hostname: page-component-848d4c4894-hfldf Total loading time: 0 Render date: 2024-05-14T14:47:51.062Z Has data issue: false hasContentIssue false

Microstructural Evaluation of Sintered Nanoscale Sic Powders Prepared by various Processing Routes

Published online by Cambridge University Press:  10 February 2011

W. R. Schmidt
Affiliation:
United Technologies Research Center, E. Hartford, CT, USA
G. McCarthy
Affiliation:
United Technologies Research Center, E. Hartford, CT, USA
B. Palosz
Affiliation:
High Pressure Research Center, Polish Academy of Sciences, Warsaw, POLAND
S. Stel'makh
Affiliation:
High Pressure Research Center, Polish Academy of Sciences, Warsaw, POLAND
M. Aloshina
Affiliation:
High Pressure Research Center, Polish Academy of Sciences, Warsaw, POLAND
S. Gierlotka
Affiliation:
High Pressure Research Center, Polish Academy of Sciences, Warsaw, POLAND
P. Zinn
Affiliation:
GFZ (Hasylab at DESY), Potsdam, Germany
D. G. Keil
Affiliation:
AeroChem Research Laboratory, Titan Research and Technology, Princeton, NJ, USA.
H. F. Calcote
Affiliation:
AeroChem Research Laboratory, Titan Research and Technology, Princeton, NJ, USA.
Get access

Abstract

Microstructural analysis was performed on several crystalline SiC samples previously prepared by three separate processing methods and subsequently sintered under high pressure and high temperature conditions using the cubic anvil cell MAX80 at Hasylab. Microcrystalline SiC was prepared using SHS conditions, while nanocrystalline SiC was prepared using both combustion synthesis methods and polymer precursors. High purity, highly disordered nanocrystalline SiC powders, with average particle diameters below 100 nm, were synthesized via combustion methods from precise mixtures of silane and acetylene. The properties of the silicon carbide powders prepared in this manner were dependent on the initial stoichiometry and pressure of the combustion mixture. Pyrolysis of polymer precursors to SiC was also used to fabricate ceramic powders containing uniformly-sized, highly disordered nanocrystalline SiC grains. The grain sizes ranged from approximately 3 nm to greater than 50 nm, and depended on the initial composition of the polymer, the pyrolysis conditions, as well as the annealing atmosphere, temperature and time. This paper describes the preparation methods for each of the SiC powders, the densification procedure, and preliminary results obtained primarily from transmission electron microscopy and X-ray diffraction analysis.

Type
Research Article
Copyright
Copyright © Materials Research Society 1998

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Palosz, B., Stel'makh, S., Gierlotka, S., Aloszyna, M., Pielaszek, R., Zinn, P., Peun, T., Bismayer, U., and Keil, D. G., “High Pressure Diffraction Studies of Flame-Generated Silicon Carbon Powders”, unpublished work presented at the American Ceramic Society Annual Meeting, Cincinnati, OH, May 1997.Google Scholar
2. Tsurekawa, S., Hasegawa, Y., Sato, K., Sakaguchi, Y., and Yoshinaga, H., "Effect of Crystal Structure on High Temperature Deformation Behaviour of Silicon Carbides", Materials Trans., JIM, 34[8], 675–81 (1993).Google Scholar
3. Nadeau, J. S., "Very High Pressure Hot Pressing of Silicon Carbide", Ceramic Bulletin, 52[2], 170–74 (1973).Google Scholar
4. Yamada, O., Miyamoto, Y., and Koizumi, M., "High Pressure Self-Combustion Sintering of Silicon Carbide", Ceramic Bulletin, 64[2] 319–21 (1985).Google Scholar
5. Yoshida, M., Onodera, A., Ueno, M., Takemura, K., and Shimomura, O., "Pressure-Induced Structure Transition in SiC", Physical Review B, 48[14] 10587–90 (1993).Google Scholar
6. Stel'makh, S., Gierlotka, S., Palosz, B., Mohan, M., Divakar, C., Baumik, S. K., and Singh, A. K., “Effect of High Pressure on Polytypism and Stacking Disorder in Sintered SiC”, XXIII IUCrystallography Congress, Seattle, USA (1996).Google Scholar
7. Siegel, R. W., “Creating Nanophase Materials”, Scientific American, 7479 (December 1996).Google Scholar
8. Maehara, Y. and Langdon, T. G., “Review - Superplasticity in Ceramics”, J. Mater. Sci., 25[5] 2275 (1990).Google Scholar
9. Chen, I.-W. and Xue, L. A., “Development of Superplastic Structural Ceramics”, J. Am, Ceram. Soc., 73[9] 2585 (1990).Google Scholar
10. Wakai, F., Kodama, Y., Sakaguchi, S., Murayama, N., Izaki, K., and Niihara, K., Nature, 344 421423 (March 29, 1990).Google Scholar
11. Keil, D. G., Calcote, H. F. and Gill, R. J., “Flame Synthesis of High Purity, Nanosized Crystalline Silicon Carbide Powder”, in Covalent Ceramics III - Science and Technology of Non-Oxides, edited by Hepp, A. F., Kumta, P. N., Sullivan, J. J., Fischman, G. S., and Kaloyeros, A. E., Mat. Res. Soc. Symp. Proc., 410, 167172 (1996).Google Scholar
12. a) Interrante, L. V., Schmidt, W. R., Marchetti, P. S., and Maciel, G. E., “Pyrolysis of Organometallic Precursors as a Route to Novel Ceramic Materials”, Mat. Res. Soc. Symp. Proc., 249, 3143 (1992); b) L. V. Interrante, W. J. Hurley, Jr., W. R. Schmidt, D. Kwon, R. H. Doremus, P. S. Marchetti, and G. E. Maciel, “Preparation of Nanocrystalline Composites by Pyrolysis of Organometallic Precursors”, in Advanced Composite Materials, Ceramic Transactions Vol.19, American Ceramic Society, Westerville, OH, pp. 3–17 (1991).Google Scholar
13. Pampuch, R., Stobierski, L. and Lis, J., “Synthesis of Sinterable β-SiC Powders by a Solid Combustion Method”, J Am. Ceram. Soc., 72[8] 1434–35 (1989).Google Scholar
14. Palosz, B., Stel'makh, S., and Gierlotka, S., “Refinement of Polycrystalline Disordered Cubic Silicon Carbide by Structure Modeling and X-ray Diffraction Simulation”, Zeitschriftfur Kristallographie, 210, 731–40 (1995).Google Scholar
15. Palosz, B., Stel'makh, S. and Gierlotka, S., “Simulation of Stacking Faults Effect on X-ray Patterns of SiC”, Mat. Sci. Forum, 410, 235–40 (1994).Google Scholar
16. Schmidt, W. R., “Novel Precursor Approaches for CMC Derived by Polymer Pyrolysis” Final Technical Report on AFOSR Contract F49620-91-C-0017 to United Technologies Research Center, February 15, 1994.Google Scholar
17. Schmidt, W. R., “Silicon-Based Nanostructural Ceramics Derived from Polymer Precursors: Development of Processing, Structure & Property Relationships”, Progress Report #3 to AFOSR on Contract No. F49620-95-C-0020 to United Technologies Research Center, August, 1997.Google Scholar