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Published online by Cambridge University Press: 28 January 2011
Operations on biological living cells and molecular devices have drivenresearch towards implementation of high-aspect-ratio nano-needles. However,current nano-needle fabrication is complicated to control the sizes andangles. In this work, we develop a simple method to fabricate repeatable andintegrated circuit (IC)-compatible sharp silicon nano-needles based on boronetch-stop in tetramethyl ammonium hydroxide (TMAH) solutions, and the needleangles can be accurately controlled. An analytical model is proposed toefficiently predict the needle sizes and explain the etching evolution ofsilicon nano-needles.