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A flow-field integrated flight control: dynamic wind tunnel testing and simulation

Published online by Cambridge University Press:  18 September 2024

S. Sekino
Affiliation:
Department of Aeronautics and Astronautics, Tokyo Metropolitan University, Hino-shi, Tokyo, Japan
M. Maki*
Affiliation:
Aviation Safety Innovation Hub, Japan Aerospace Exploration Agency, Mitaka-shi, Tokyo, Japan
*
Corresponding author: M. Maki; Email: maki.midori@jaxa.jp
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Abstract

Abrupt changes in aircraft attitude due to encountering terrain turbulence or wind shear at low altitudes can directly lead to serious accidents. Therefore, a highly responsive and reliable active attitude stabiliser on board is necessary to counteract low-level severe atmospheric disturbances. However, gust environments caused by local terrain and structures are difficult to represent with typical models, such as the Dryden continuous gust model in free space. As a result, an optimal model-based control design cannot be applied. To address this problem, this paper introduces an adaptive mechanism for updating motion equations based on atmospheric conditions using in-flight surface pressure-field sensing. Additionally, a dynamic wind tunnel experiment system, which can be constructed at universities at a low cost, is developed and described in detail. The effectiveness of the proposed scheme is evaluated through wind tunnel experiments and numerical simulations using a large number of gust samples.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press on behalf of Royal Aeronautical Society
Figure 0

Table 1. The aircraft parameters

Figure 1

Figure 1. Opterra™ 2m flying wing.

Figure 2

Figure 2. Body-fixed coordinate system.

Figure 3

Figure 3. Tearing open the wing to examine its internal structure and assess potential space for electronic component wiring. Due to its weaker structural strength, the half-cut wing in the photo was not used in the experiment.

Figure 4

Figure 4. Total 32 pressure taps are symmetrically positioned on both the left and right wing surfaces. The left side displays the layout of the pressure taps, while the right side depicts the wiring inside the wing. Red and blue indicate the upper and lower pressure taps, respectively. Each pressure tap is numbered so that the number of symmetrically located taps adds up to 33. Differential pressure, obtained by subtracting the static pressure from the pitot tube, is measured between the wing surface pressure and the static pressure. The measured pressure values are collected on a sub-board located inside the wing and transmitted to the FCC (flight control computer) via signal lines. The pressure transducer and the pressure taps are connected using a urethane tube. The length of the tube is adjusted to minimise measurement delay, making it as short as possible.

Figure 5

Figure 5. Configuration of dynamic wind tunnel testing model.

Figure 6

Figure 6. The picture of dynamic wind tunnel testing model. The safety fences are temporary installations set up in preparation, so they are removed during actual airflow testing.

Figure 7

Figure 7. Simplified link model. (Left) Nomenclature. (Right) Fixed coordinates of each link.

Figure 8

Figure 8. Simulation block diagram: The aerodynamic forces and moments are computed using a 3D panel method. A subset of the overall pressure field is utilised for feedback observation in the adaptive controller. The user has the option to select the EOM for either free flight or dynamic wind tunnel testing.

Figure 9

Figure 9. The Opterra panel model with aileron deflection of 10 degrees.

Figure 10

Figure 10. The control surface deflection. (a) $ - 20$ deg, (b) $0$ deg, (c) $ + 20$ deg.

Figure 11

Figure 11. The curves of the aerodynamic coefficients obtained from the angle-of-attack and the sideslip angle sweeps.

Figure 12

Figure 12. The curves of the aerodynamic coefficients obtained from the elevator and the aileron sweep ($\alpha = \beta = 0$).

Figure 13

Figure 13. The surface pressure field at 3 degrees of the angle-of-attack calculated using the 3D panel method.

Figure 14

Figure 14. A comparison of experiment and simulation result.

Figure 15

Figure 15. Gust generator installed upstream of the wind tunnel. The polyethylene sheet can be pulled upward at a consistent rate to generate the same turbulence repeatedly. (a) Wind speed at 0m/s. (b) Wind speed at 8m/s. Gusts are generated by small fluttering in the polyethylene sheet.

Figure 16

Figure 16. Comparison of wind speeds with and without gusts (measured by ultrasonic anemometer at the nominal nose position). The wind component parallel to the main flow is denoted by $U$, and the vertical component is denoted by $W$. The bottom graph shows the equivalent angle-of-attack variation, which varies within approximately $ \pm $5 degrees.

Figure 17

Figure 17. Snapshot of activating gust generator. (Frame 1) Wind speed is 8 m/s. Gust generator is not activated. (Frame 2) Gust generator is activated and polyethylene sheet rising. (Frame 3) The polyethylene sheet reaching to the top, the aircraft is descending due to the gust. (Frame 4) The aircraft return and keep the original position by the attitude control.

Figure 18

Figure 18. The time histories of the longitudinal state variables of the aircraft and the surface pressure fluctuations during gust generation. Pressure values are shown in red for the upper surface pressure and in blue for the lower surface pressure.

Figure 19

Figure 19. Comparison of time response when the FIFC method and PID control are applied (the upper figure shows the link pitch angle, and the lower figure shows the elevator displacement).

Figure 20

Figure 20. The result of the pitch angle tracking simulation. (a) the vertical state variables of the aircraft. (b) the estimated parameters (Param. Est.) and the diagonal elements of the estimation error covariance (Error. Cov.) obtained from the Kalman filter. The vertical gust is acting from $t = 40\!\left[ {\rm{s}} \right]$.

Figure 21

Figure 21. The plot of gust samples for each gust strength. Using the actual measurement data [29], each sample case was then classified into one of three gust intensities: Light, Moderate, or Severe, based on the variance value of the gust.

Figure 22

Figure 22. The frequency response diagram of each gust strength. This graph shows that Severe gusts exhibit higher gain across the entire frequency range compared to the other gust intensities. The Kolmogorov-5/3 rule line is also plotted, indicating that each gust follows this rule.

Figure 23

Figure 23. The histogram illustrates the control cost at various gust strengths. The dash line represents the mean control cost of each control method. A comparison between the FIFC method and the PID control reveals that the distribution of control costs for the FIFC method is shifted towards the left side.

Figure 24

Figure A1. The result of LASSO regression for the pitch rate model.

Figure 25

Figure A2. The result of LASSO regression for the vertical acceleration model.