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Materials for stretchable electronics

Published online by Cambridge University Press:  12 March 2012

Sigurd Wagner
Affiliation:
Department of Electrical Engineering and Princeton Institute for the Science and Technology of Materials, Princeton University, USA; wagner@princeton.edu
Siegfried Bauer
Affiliation:
Department of Soft Matter Physics, Johannes Kepler University, Austria; sbauer@jku.at

Abstract

Electronics can be made on elastically stretchable “skin.” Such skins conform to irregularly curved surfaces and carry arrays of thin-film devices and integrated circuits. Laypeople and scientists intuitively grasp the concept of electronic skins; material scientists then ask “what materials are used?” and “how does it work?” Stretchable circuits are made of diverse materials that span more than 12 orders of magnitude in elastic modulus. We begin with a brief overview of the materials and the architecture of stretchable electronics, then we discuss stretchable substrates, encapsulation, interconnects, and the fabrication of devices and circuits. These components and techniques provide the tools for creating new concepts in biocompatible circuits that conform to and stretch with living tissue. They enable wireless energy transfer via stretchable antennas, stretchable solar cells that convert sunlight to electricity, supercapacitors, and batteries that store energy in stretchable electronic devices. We conclude with a brief outlook on the technical challenges for this revolutionary technology on its road to functional stretchable electronic systems.

Information

Type
Introduction
Copyright
Copyright © Materials Research Society 2012
Figure 0

Figure 1. A substrate may be permanently shaped, bent, or stretched uniaxially, biaxially, or radially by mechanical force. Charging a capacitor with an elastomeric dielectric to a voltage V compresses the dielectric, which converts electrical into mechanical energy. Used inversely, the capacitor works as a charge pump that generates electrical energy.

Figure 1

Figure 2. Stretchable electronic surfaces combine viscoelastic, plastic, and brittle materials with many orders of magnitude differences in Young’s modulus. The materials range from liquid metals, gels, brain tissue, muscles, elastomers, polymers, metals, semiconductors, to carbon-based solids. Note: PDMS, polydimethylsiloxane. the numbers in brackets are in Pa for soft, MPa for tough, and GPa for hard materials, respectively.

Figure 2

Figure 3. Architecture of an elastic electronic surface. Cells with optoelectronic functions are made on islands and are connected with flexible conductors on a flexible substrate.32

Figure 3

Figure 4. Substrates for skin-like stretchable electronics are either elastomeric membranes or nets made of elastomer or polymer foil. Flex circuits are made on polymer foil.

Figure 4

Figure 5. Techniques for making stretchable interconnects; clockwise from upper left. Waves or bridges of a conductor; meanders (or spirals); conductor filled polymer or gel, or microfluidic metal; and percolation through the network of a surface film or of a shallow implant.

Figure 5

Figure 6. Techniques for fabricating devices on elastomeric substrates: deposition followed by lithographic patterning, deposition through a patterned shadow mask, transfer of devices by printing, and additive printing.