Hostname: page-component-77f85d65b8-crp5p Total loading time: 0 Render date: 2026-03-26T09:13:17.049Z Has data issue: false hasContentIssue false

Three-dimensional architected materials and structures: Design, fabrication, and mechanical behavior

Published online by Cambridge University Press:  10 October 2019

Julia R. Greer
Affiliation:
California Institute of Technology, USA; jrgreer@caltech.edu
Vikram S. Deshpande
Affiliation:
Department of Engineering, University of Cambridge, UK; vsd20@cam.ac.uk

Abstract

The integration of materials and architectural features at multiple length scales into structural mechanics has shifted the paradigm of structural design toward optimally engineered structures, which resulted in, for example, the Eiffel Tower. This structural revolution paved the way for the development of computational design approaches used in modern-day construction. Similar principles are now being applied to the design and manufacture of architected materials with a suite of properties determined a priori and attained through multiscale approaches. These new material classes potentially offer breakthrough advances in almost every branch of technology: from ultra-lightweight and damage-tolerant structural materials to safe and efficient energy storage, biomedical devices, biochemical, and micromechanical sensors and actuators, nanophotonic devices, and textiles. When reduced to the microscale, such materials embody the characteristics of both the constituent material, which brings the effects of its microstructure and ensuing properties at the relevant characteristic length scales, as well as the structure, which is driven by architected design. This issue gives an overview of the current state of the art of this new class of materials.

Information

Type
Three-Dimensional Architected Materials and Structures
Copyright
Copyright © Materials Research Society 2019 
Figure 0

Figure 1. An Ashby plot of engineering materials showing the relation of strength, modulus, and density. The white spaces on these plots represent opportunities for the development of new materials, although some of these white spaces are inaccessible for fundamental reasons related to the size of atoms and the nature of the forces that bind them together.1

Figure 1

Figure 2. (a) A scanning electron microscope (SEM) image of the second-order octahedron of an octahedral lattice showing the first-order repeating units that make up the structure.3 Scale bar = 10 μm. (b) Truss architecture and geometry definitions: (i) unmodified circular strut of radius, r, and length, l; (ii) square-modified strut; (iii) star-modified strut; (iv) uniaxial compression of a 3 × 3 × 3 reduced-order octahedron model; (v) octahedron node substructures depicting the tetrahedral mesh and the retained degrees of freedom (DOF) points in red; (vi) uniaxial compression of a 3 × 3 × 3 reduced-order tetrakaidecahedron model; and (vii) tetrakaidecahedron node substructures depicting the tetrahedral mesh and the retained DOF points in red. (c) SEM image of a “woven” octahedron nanolattice where each beam is composed of three woven beams woven into a spiral. Scale bar = 20 μm. Image and sample produced by W. Moestopo and C.M. Portela, California Institute of Technology. (d) SEM image of a bi-phase hollow alumina nanolattice with 10-nm-thick walls that shows two distinct relative densities, of 0.87% in the top half and 0.43% in the bottom half. Scale bar = 50 μm. Image and sample produced by M. Lifson, California Institute of Technology. (e) Uniaxial compression data for the nanolattice shown in (d).4 (f) Additive manufacturing of polymer-derived ceramics using polymer waveguide technique followed by pyrolysis. Reprinted with permission from Reference 6. © 2016 AAAS. (g) Solid-beam glassy carbon lattice made by direct laser writing and subsequent pyrolysis. Scale bar = 1 μm. Reprinted with permission from Reference 5. © 2016 Nature Publishing Group.

Figure 2

Figure 3. Venn diagram for the classification of the deformation mechanisms of selected 2D lattices.7

Figure 3

Table I. Coefficients for scaling laws.7