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Multiple aspects maintenance ontology-based intelligent maintenance optimization framework for safety-critical systems

Published online by Cambridge University Press:  18 January 2024

Xiaoxu Diao*
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
Yunfei Zhao
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
Pavan K. Vaddi
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
Michael Pietrykowski
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
Marat Khafizov
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
Carol Smidts
Affiliation:
The Department of Mechanical and Aerospace Engineering, The Ohio State University, Columbus, OH, USA
*
Corresponding author: Xiaoxu Diao; Email: diao.38@osu.edu
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Abstract

Maintenance optimization is a process for improving the efficiency of maintenance strategies and activities, considering various aspects of the target system and components, such as the probabilities of system failures and the cost of repair and replacement of a failed component. The improvement of maintenance optimization algorithms generally requires information from various data sources. For example, it may require the system risk information derived from risk analysis tools or the residual lifetime of a component from fault prognosis tools. The requirements of data acquisition (DAQ) and aggregation pose new challenges for maintenance management systems (MMSs) that implement and use these maintenance optimization algorithms. This paper proposes a multiple aspects maintenance ontology-based framework to facilitate DAQ from MMSs, online monitoring systems, fault detection and discrimination tools, risk assessment tools, decision-making tools, and component identification tools, and accelerate the implementation and verification of contemporary maintenance optimization models and algorithms. The proposed framework consists of a multi-aspect maintenance ontology with critical information for maintenance optimization and application interfaces for collecting information from various data sources, such as fault prognosis tools, online monitoring tools, risk assessment tools, and decision-making algorithms. In addition, this paper proposes a heuristic method for integrating concepts and properties from other existing ontologies into the proposed framework when the existing ontology is not fully compatible with the ontology under construction. Finally, the paper verifies the proposed ontology framework using a feedwater system designed for nuclear power plants with valves and filters as the components under maintenance.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press
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Table 1. Literature comparison of the ontologies related to maintenance optimization (IMAMO: industrial maintenance management ontology; MuAMO: multiple aspects maintenance ontology; ROMAIN: a domain-specific ontology for the maintenance management)

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Figure 1. Roadmap of the paper.

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Table 2. The advantages and disadvantages of reusing existing ontologies

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Table 3. Domain ontologies considered for reuse

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Figure 2. Architecture of the ontology-based maintenance optimization framework.

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Figure 3. Dependencies between the views of the proposed framework.

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Figure 4. Example block that will be integrated into the existing ontology.

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Figure 5. Example of Case 1.

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Figure 6. Example of Case 2.1.

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Figure 7. Example of Case 2.2.

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Figure 8. Example of Case 3.1.

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Figure 9. Example of Case 3.2.

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Table 4. Documents referenced by the proposed ontology (NPP: nuclear power plant; PRA: probabilistic risk assessment)

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Table 5. Critical classes defined for the proposed framework (DAQ: data acquisition)

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Figure 10. Algorithm of maintenance optimization process using the ontology repository.

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Figure 11. Algorithm for obtaining failure information.

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Figure 12. Algorithm for obtaining risk information.

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Figure 13. Screenshot of the ontology editor Protégé.

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Table 6. Functions used by the algorithms

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Table 7. Information queries provided for answering competency questions

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Figure 14. Hardware of the experimental system.

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Figure 15. Solenoid operated valve cross-sectional view and parts.

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Table 8. Failure modes of the solenoid operated valve

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Table 9. Measurements for the solenoid operated valve

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Table 10. Maintenance activities for the solenoid operated valve

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Table 11. Results of the case study system for the competency questions