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OpenLimbTT, a transtibial residual limb shape model for prosthetics simulation and design: creating a statistical anatomic model using sparse data

Published online by Cambridge University Press:  15 August 2025

Fiona Sunderland
Affiliation:
Bioengineering Science Research Group, Faculty of Engineering and Physical Sciences, University of Southampton , Southampton, UK
Adam Sobey
Affiliation:
Data-Centric Engineering, The Alan Turing Institute , London, UK Maritime Engineering Research Group, Faculty of Engineering and Physical Sciences, University of Southampton , Southampton, UK
Jennifer Bramley
Affiliation:
Bioengineering Science Research Group, Faculty of Engineering and Physical Sciences, University of Southampton , Southampton, UK Radii Devices Ltd., Bristol, UK
Joshua Steer
Affiliation:
Bioengineering Science Research Group, Faculty of Engineering and Physical Sciences, University of Southampton , Southampton, UK Radii Devices Ltd., Bristol, UK
Rami Al-Dirini
Affiliation:
Medical Device Research Institute, College of Science and Engineering, Flinders University , Adelaide, SA, Australia
Cheryl Metcalf
Affiliation:
School of Healthcare Enterprise and Innovation, Faculty of Medicine, University of Southampton , Southampton, UK
Diana Toderita
Affiliation:
Department of Bioengineering, Imperial College London , London, UK
Anthony Bull
Affiliation:
Department of Bioengineering, Imperial College London , London, UK
Ziyun Ding
Affiliation:
Department of Bioengineering, Imperial College London , London, UK Department of Mechanical Engineering, University of Birmingham , Birmingham, UK
David Henson
Affiliation:
Department of Bioengineering, Imperial College London , London, UK
Peter Worsley
Affiliation:
Skin Sensing Research Group, School of Health Sciences, Faculty of Environment and Life Sciences, University of Southampton , Southampton, UK
Alex Dickinson*
Affiliation:
Bioengineering Science Research Group, Faculty of Engineering and Physical Sciences, University of Southampton , Southampton, UK
*
Corresponding author: Alex Dickinson; Email: alex.dickinson@soton.ac.uk

Abstract

Poor socket fit is the leading cause of prosthetic limb discomfort. However, currently clinicians have limited objective data to support and improve socket design. Finite element analysis predictions might help improve the fit, but this requires internal and external anatomy models. While external 3D surface scans are often collected in routine clinical computer-aided design practice, detailed internal anatomy imaging (e.g., MRI or CT) is not. We present a prototype statistical shape model (SSM) describing the transtibial amputated residual limb, generated using a sparse dataset of 33 MRI and CT scans. To describe the maximal shape variance, training scans are size-normalized to their estimated intact tibia length. A mean limb is calculated and principal component analysis used to extract the principal modes of shape variation. In an illustrative use case, the model is interrogated to predict internal bone shapes given a skin surface shape. The model attributes ~52% of shape variance to amputation height and ~17% to slender-bulbous soft tissue profile. In cross-validation, left-out shapes influenced the mean by 0.14–0.88 mm root mean square error (RMSE) surface deviation (median 0.42 mm), and left-out shapes were recreated with 1.82–5.75 mm RMSE (median 3.40 mm). Linear regression between mode scores from skin-only- and full-model SSMs allowed prediction of bone shapes from the skin with 3.56–10.9 mm RMSE (median 6.66 mm). The model showed the feasibility of predicting bone shapes from surface scans, which addresses a key barrier to implementing simulation within clinical practice, and enables more representative prosthetic biomechanics research.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Open Practices
Open data
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Table 1. Details of the included individuals

Figure 1

Figure 1. Coronal and sagittal views of the first 10 subjects’ training data (full and bones only) meshes before (top) and after the alignment and trimming were performed (bottom).

Figure 2

Figure 2. The main steps in registration (original, aligned, scaled, and registered meshes, from left to right).

Figure 3

Figure 3. Flowchart of steps in linear regression prediction method.

Figure 4

Figure 4. Mean of residual limb training shapes.

Figure 5

Figure 5. Individual and cumulative variance represented by each mode of the full statistical shape model.

Figure 6

Figure 6. SSM mode shapes as described by 2.5th (blue) to 97.5th percentile (red) estimated variance range from in the training dataset. These permit the principal modes of residual limb shape variance to be inspected.

Figure 7

Figure 7. Compactness: range of RMSE between each subject’s actual shape and its reconstruction from the SSM using a reduced number of modes. Normalized data rescaled back to actual size for expression in mm.

Figure 8

Table 2. Variation of the leave-one-out statistical shape model (LOO-SSM) for mean and first two mode shapes compared to the full SSM

Figure 9

Figure 8. Four example subjects’ original (red) compared to recreated (blue) shapes, and shapes predicted using pseudoinverse (PI) and linear regression (LR) methods alongside error measurements (mm). Normalized data rescaled to actual size for expression in mm; % in row headers refers to proportion of intact tibia remaining.

Figure 10

Figure 9. RMSE of the recreated and predicted shapes compared to the actual shape. Normalized data rescaled back to actual size for expression in mm.

Figure 11

Figure 10. Range of distal tissue thickness error (measured as most distal point of the tibia to most distal point of the skin compared to the original shape) for the recreated and predicted shapes. Normalized data rescaled back to actual size for expression in mm.

Figure 12

Table A1. Description of training dataset participants and estimation of their residual tibia proportion

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