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Proper orthogonal decomposition modal analysis in a baffled stirred tank: a base tool for the study of structures

Published online by Cambridge University Press:  09 October 2023

Arturo A. Arosemena*
Affiliation:
Department of Chemical Engineering, Norwegian University of Science and Technology (NTNU), NO-7491 Trondheim, Norway
Jannike Solsvik
Affiliation:
Department of Chemical Engineering, Norwegian University of Science and Technology (NTNU), NO-7491 Trondheim, Norway
*
*Corresponding author. E-mail: arturo.arosemena@ntnu.no

Abstract

Proper orthogonal decomposition (POD) is applied to three-dimensional (3-D) velocity fields collected from large-eddy simulations (LES) of a baffled stirred tank. In the LES, the tank operates with a Rushton-type impeller under turbulent conditions (at least in the near-impeller region) and the working fluid exhibits either Newtonian or shear-thinning rheology. The most energetic POD modes are analysed, and a POD reconstruction based on the higher modes is proposed to approximate the fluctuating component of the velocity field. Subsequently, the POD reconstruction is used to identify vortical structures and characterise them in terms of their shape. The structures are identified by considering a frame-invariant formulation of a popular, Eulerian, local-region-type method: the $Q$-criterion. Statistics of shape-related parameters are then investigated to address the morphology of the structures. It is found that: (i) regardless of the working fluid rheology, it seems feasible to decompose the 3-D field into its mean, most energetic periodic and fluctuating components using POD, allowing, for instance, reduced-order modelling of the energetic periodic motions for mixing enhancement purposes, and (ii) vortical structures related to turbulence are mostly tubular. Finding (ii) implies that, as starting point, phenomenological models for the interaction between fluid particles (drops and bubbles) and vortices should consider the latter as cylindrical structures rather than of spherical shape, as classically assumed in these models.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Geometrical configuration of the stirred tank considered in the LES: (a) cross-sectional view and (b) top view. The values of the geometrical parameters are given in table 1. The Cartesian coordinate system is shown in blue. Figure adapted from Arosemena et al. (2022), copyright 2022 AIP Publishing.

Figure 1

Table 1. Geometrical details for the stirred tank considered in the LES. The tank diameter $T=24$ cm. For corresponding schematic representation, see figure 1.

Figure 2

Table 2. Parameters of the LES. Here W800/C800 refers to simulation case with water/0.2 wt% CMC where the tank operates at $800$ r.p.m. Time $t_A$ denotes the total sampling time (after discarding the initial transients), $u_{tip}$ is the tip speed of the impeller and $\Delta t$ is the time between the samples. Parameter $Re_{mix}$ is a mixing Reynolds number based on the working fluid density $\rho$, the impeller rotational speed $N$ and diameter $D$, and an apparent fluid viscosity $\mu _a$ for an average strain rate according to the Metzner–Otto correlation for a Rushton-type stirrer (see Metzner & Otto, 1957). For water, $\mu _a$ is the dynamic viscosity whereas for the 0.2 wt% CMC case, $\mu _a$ is computed according to the Carreau fluid model (see Arosemena et al. (2022) for further details).

Figure 3

Figure 2. The KE content in POD modes: (a) fraction of total KE versus mode number $k$ and (b) percentage cumulative amount of KE versus $k/m$. Total number of modes, $m=426$. Colours black and red correspond to cases W800 and C800, respectively. See table 2. In (a), the dotted line represents the $-11/9$ power law (Knight & Sirovich, 1990).

Figure 4

Figure 3. Visualisation of POD mode 1 in (a,b) a vertical plane between two baffles at $x/T=0$ and (c,d) a horizontal plane above the impeller at $z/T\approx 0.4$. In (c,d), the blue arrow indicates the rotating direction of the stirred vessel. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 5

Figure 4. Temporal coefficient of POD mode 1: (a) normalised temporal coefficient and (b) PSD corresponding to the normalised coefficient. Here, $f_N$ represents the impeller frequency in revolutions per second. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 6

Figure 5. Visualisation of POD modes 2 and 3 in a vertical plane between two baffles at $x/T=0$ and in the vicinity of the impeller: (a,b) mode 2 and (c,d) mode 3. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 7

Figure 6. Temporal coefficients of POD modes 2 and 3: (a) normalised temporal coefficients, (b) PSD corresponding to the normalised coefficients and (c) phase portrait of the normalised coefficients. In (a,b), continuous and dotted line styles are used for normalised $a_{(2)}$ and $a_{(3)}$, respectively. In (c), the continuous line represents the unitary ellipse, and to avoid excessive clustering not all data points are displayed. Here, $f_N$ represents the impeller frequency in revolutions per second. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 8

Figure 7. Phase portrait of normalised coefficients, series of mode 3 and (a) mode 4 coefficients, (b) mode 5 coefficients, (c) mode 6 coefficients, (d) mode 7 coefficients, (e) mode 8 coefficients, ( f) mode 9 coefficients, (g) mode 10 coefficients and (h) mode 11 coefficients. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 9

Figure 8. Traces about precessional macroinstabilities, POD mode 6 for W800 and POD mode 4 for C800: (a) normalised temporal coefficients, (b) PSD corresponding to the normalised coefficients, (c) visualisation of mode 6 at $z/T\approx 0.4$ and (d) visualisation mode 1 at $z/T\approx 0.4$. In (c), the blue boxes mark regions with precessional patterns. In (d), the blue arrow indicates the rotating direction of the stirred vessel. Here, $f_N$ represents the impeller frequency in revolutions per second. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 10

Figure 9. The PSD corresponding to the normalised coefficient for mode 100. Here, $f_N$ represents the impeller frequency in revolutions per second. Colours black and red correspond to cases W800 and C800, respectively. See table 2.

Figure 11

Figure 10. Zingg's (1935) diagram for shape classification of objects according to their elongation $E$ and flatness $F$ parameters. Corners also illustrate extreme cases discussed in Moisy and Jiménez (2004): ribbons $(0,0)$, sheets $(0,1)$, tubes $(1,0)$ and spheres $(1,1)$. Reprinted from Arosemena et al. (2022), with permission of AIP Publishing.

Figure 12

Figure 11. Vortical structures based on POD reconstruction to approximate the fluctuating velocity field, and statistics of shape-related parameters. Isosurfaces of normalised $Q_{\star }$-criterion $=1$ in the vicinity of the impeller, at a given instant, and for cases (a) W800 and (b) C800. Plots of (c) CDF$(\varPhi _p)$ and (d) JCDF$(F,E)$. In (c,d), continuous and dotted line styles correspond to the data of this work and that of Arosemena et al. (2022), whilst colours black and red correspond to cases W800 and C800, respectively. See table 2. Additionally, in (c), the dashed blue line marks CDF$(\varPhi _p)=0.9$, whereas in (d), the blue lines mark the limits for shape classification (see figure 10). Also, in (d), the levels represented contain 99 %, 70 % and 30 % of the data.

Figure 13

Figure 12. Normalised instantaneous velocity components at different axial positions, $z/T$: (a) $u_x/u_{tip}$, (b) $u_y/u_{tip}$ and (c) $u_z/u_{tip}$. Circle and cross markers are used for the original and the interpolated velocity values, respectively. Black and blue colours correspond to the nearest points to $x/(D/2),y/(D/2)=0,0.6$ and $0,1.25$, respectively. Here, the data correspond to case W800. See table 2.

Figure 14

Figure 13. Fraction of total KE versus mode number, $k$, for case W800. See table 2. Markers in black and blue colours correspond to a total number of modes, $m$, equal to $426$ and to $851$, respectively. Dotted line represents the $-11/9$ power law (Knight & Sirovich, 1990).

Figure 15

Figure 14. Temporal coefficients of the sixth POD mode, case W800: (a) normalised temporal coefficient and (b) PSD corresponding to the normalised coefficient. Total sampling time, $t_A$, is twice that listed in table 2.