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Digital twin of a large-aspect-ratio Rayleigh–Bénard experiment: role of thermal boundary conditions, measurement errors and uncertainties

Published online by Cambridge University Press:  10 February 2025

Philipp P. Vieweg*
Affiliation:
Department of Applied Mathematics and Theoretical Physics, Wilberforce Road, Cambridge CB3 0WA, UK Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, Postfach 100565, 98684 Ilmenau, Germany
Theo Käufer
Affiliation:
Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, Postfach 100565, 98684 Ilmenau, Germany
Christian Cierpka
Affiliation:
Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, Postfach 100565, 98684 Ilmenau, Germany
Jörg Schumacher
Affiliation:
Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, Postfach 100565, 98684 Ilmenau, Germany Tandon School of Engineering, New York University, New York, NY 11021, USA
*
*Corresponding author. E-mail: ppv24@cam.ac.uk

Abstract

Albeit laboratory experiments and numerical simulations have proven themselves successful in enhancing our understanding of long-living large-scale flow structures in horizontally extended Rayleigh–Bénard convection, some discrepancies with respect to their size and induced heat transfer remain. This study traces these discrepancies back to their origins. We start by generating a digital twin of one standard experimental set-up. This twin is subsequently simplified in steps to understand the effect of non-ideal thermal boundary conditions, and the experimental measurement procedure is mimicked using numerical data. Although this allows for explaining the increased observed size of the flow structures in the experiment relative to past numerical simulations, our data suggests that the vertical velocity magnitude has been underestimated in the experiments. A subsequent reassessment of the latter's original data reveals an incorrect calibration model. The reprocessed data show a relative increase in $u_{z}$ of roughly $24\,\%$, resolving the previously observed discrepancies. This digital twin of a laboratory experiment for thermal convection at Rayleigh numbers $Ra = \{ 2, 4, 7 \} \times 10^{5}$, a Prandtl number $Pr = 7.1$ and an aspect ratio $\varGamma = 25$ highlights the role of different thermal boundary conditions as well as a reliable calibration and measurement procedure.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Schematic configurations. We take the motivating laboratory experiment (EXP) on the left, create its digital twin that involves a Newton cooling (NC) condition and subsequently simplify the latter successively. Identifiers for different configurations are: (a) EXP, (b) NC, (c) CHTa, (d) CHTb, (e) CHTc, (f) DIR. The location of different temperatures is defined on the left, whereas panels (bf) include the corresponding control parameters only; other values manifest dynamically. Here CHT stands for regular conjugate heat transfer and DIR for pure or classical Dirichlet boundary conditions.

Figure 1

Table 1. Simulation parameters. The Prandtl number $Pr = 7.1$ and aspect ratio $\varGamma = 25$ with all walls of the closed domain obeying no-slip boundary conditions and lateral boundaries being perfectly insulated. The table contains beside the run identifier, the Rayleigh number $Ra$, the total number of spectral elements $N_{e} = N_{{e, x}} \times N_{{e, y}} \times ( N_{{e, z, sb}} + N_{{e, z, fl}} + N_{{e, z, st}} )$ (with the polynomial order $N = 8$ on each spectral element, except for run 4NC6 where $N = 6$), the Biot number $Bi$, as well as applied and resulting (spatio-temporally mean) temperatures at the different horizontal interfaces $\{ T_{\infty }, T_{c}, T_{t}, T_{b}, T_{h} \}$. Dynamically resulting temperatures are indicated by a quantification of the (temporal) standard deviation. The spatio-temporal average of $T_{t}$ and $T_{b}$ is typically ${\mathcal {O}} ( 10^{-4} )$ and ${\mathcal {O}} ( 10^{-5} )$ off its ideal value of $0$ and $1$, respectively. The run time of all simulations $t_{\textrm {r}} = 12\,000$ while the last $10\,000$ have been used to gather results and statistical values. Motivating laboratory experiments are contrasted via rows with a grey text colour while their printed temperatures assume ideal identifications of interface temperatures. The identifiers refer to the different numerical configurations introduced in figure 1.

Figure 2

Figure 2. Flow structures at different thermal boundary conditions. We visualise the instantaneous temperature field $T ( x, y, z = 0.5, t = t_{r} )$ of (a) the laboratory experiment and (bg) each simulation at $Ra = 2 \times 10^{5}$. The flow structures depend clearly on the thermal boundary conditions; see also figure 1. The colour bar applies to all panels.

Figure 3

Table 2. Global characteristic measures of the simulations from table 1. This table contains the maximum instantaneous temperature difference at the upper solid–fluid interface $\max ( \varDelta _{hor} T_{t} )$, the instantaneous standard deviation of the temperature field at this interface $\textrm {std} ( T_{t} )$, the true global Nusselt number $Nu$ (which includes the diffusive heat transport), the experimentally accessible Nusselt number $Nu_{exp}$, the Reynolds number $Re$, as well as the integral length scale of the temperature field $\varLambda _{T}$. All values are provided as temporal means together with the corresponding standard deviation. Motivating laboratory experiments are contrasted via rows with a grey text colour and are based on a restricted field. Revised values of their $Nu_{exp}$ and $Re$ are reported in § 4.4.

Figure 4

Figure 3. Effect of different (partly non-ideal) thermal boundary conditions. While the global (a,b) heat and momentum transport depend only weakly on the configuration at $Ra = 2 \times 10^{5}$, (c) the size of the large-scale flow structures is strongly influenced. Error bars depict the standard deviation; see table 2. In contrast to its global measure, (d) the statistical distribution of the local heat transport depends sensitively on the thermal boundary conditions.

Figure 5

Figure 4. Numerical top (glass) plate temperature measurement. Although the true mean interface temperature $\langle T_{t} \rangle _{A} = 0$ already after ${\mathcal {O}} ( 10^{2} \tau _{f} )$, four point sensors are too few to identify it accurately.

Figure 6

Figure 5. Impact of the measurement procedure. Although the latter affects the perceived statistical distribution of the local heat transfer significantly, its mean value $\langle Nu_{exp} \rangle$ seems almost unchanged. Note that the different contributions outlined in the legend are applied cumulatively.

Figure 7

Figure 6. Contrast of statistical data obtained from simulations and experiments. Here we exploit simulation data at $Bi = 6.0$ only – see panels (ac) for instantaneous temperature fields $T ( x, y, z = 0.5, t = t_{r} )$ that are subjected to experiment-like measurement deviations. The colour map coincides with figure 2 and the corresponding $Ra$ are given at the top. Below, the statistical distribution of the (df) temperature $T$, (gi) velocities $u_{x, y, z}$ and (jl) experimentally accessible Nusselt number $Nu_{exp}$ are contrasted with laboratory experimental data. Although the $\textrm {PDFs} ( T, u_{x, y} )$ seem to agree well between simulations and experiments, $u_{z}$ appears to be underestimated in the case of the latter across all $Ra$. The correction of the subsequently discovered calibration mistake allows for an improved convergence of results. The second row defines the colour encoding for all the PDFs, whereas its grey backgrounds indicate measurements that used to be discarded in past experiments.

Figure 8

Figure 7. Scaling of the global heat and momentum transfer. We contrast available experimental and numerical data – that offer both $Pr \simeq 7$ and a closed Cartesian domain with $\varGamma = 25$ – between (i) idealised constant temperature and (ii) experiment-like conditions. Markers specify the exact data points whereas solid lines represent the resulting (extrapolated) fitted curves with the corresponding scaling exponents provided in the legends. Fonda et al. (2019) offers numerical data at constant temperature conditions.