Hostname: page-component-89b8bd64d-nlwjb Total loading time: 0 Render date: 2026-05-10T10:51:56.292Z Has data issue: false hasContentIssue false

A large-eddy simulation study of water tunnel interference effects for a marine propeller in crashback mode of operation

Published online by Cambridge University Press:  17 January 2025

Thomas Bahati Kroll
Affiliation:
Aerospace Engineering & Mechanics, University of Minnesota, Minneapolis, MN 55455, USA
Krishnan Mahesh*
Affiliation:
Department of Naval Architecture and Marine Engineering, University of Michigan, Ann Arbor, MI 48109, USA
*
*Corresponding author. E-mail: krmahesh@umich.edu

Abstract

Marine propellers are studied in design and off-design modes of operation like crashback, where the propeller rotates in reverse while the vehicle is in forward motion. Past experiments (Jessup et al., Proceedings of the 25th Symposium on Naval Hydrodynamics, St John's, Canada, 2004; Proceedings of the 26th Symposium on Naval Hydrodynamics, Rome, Italy, 2006) studied the marine propeller David Taylor Model Basin 4381 in the open-jet test section of the 36-inch variable pressure water tunnel (VPWT). In crashback, a significant discrepancy with unclear sources exists between the mean propeller loads from the VPWT and open-water towing tank (OW) experiments (Ebert et al., 2007 ONR Propulsor S & T Program Review, October, 2007). We perform large-eddy simulation at $Re=561\,000$ and advance ratios $J=-0.50$ and $-0.82$ with the VPWT geometry included, contrasting to the unconfined (OW) case at those same $J$ and $Re=480\,000$. We identify and delineate the water tunnel interference effects responsible, and demonstrate that these effects resemble those of a symmetric solid model or bluff body. Solid blockage due to jet expansion and nozzle blockage due to proximity to the tunnel nozzle are identified as the primary interference effects. Their impact varies with the advance ratio $J$ and strengthens for higher magnitudes of $J$. The effective length scale to assess the severity of interference effects is found to be larger than the vortex ring diameter.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. (a) A plot of the mean of $K_T$ and $10K_Q$ versus $J$ in crashback for an open propeller. Experimental loads from the 36-inch VPWT (Jessup et al. 2004, 2006) and OW (Ebert et al. 2007), where $\blacksquare$ is $K_T$ in VPWT, $\square$ is $K_T$ in OW, $\blacktriangle$ is $10K_Q$ in VPWT and $\triangle$ is $10K_Q$ in OW. Note the discrepancy between the VPWT and OW which grows as the magnitude of $J$ increases. (b) Crashback ($J=-0.82$): constant $z$-plane ($z=0$) slice with contours of instantaneous axial velocity $U_x$ and an iso-contour of pressure coloured by $U_x$. Note the irregularly shaped vortex ring interacting with the jet shear layer of the 36-inch VPWT nozzle. The flow-field quantities are normalized appropriately using $\rho$ and $U_{\infty }$.

Figure 1

Figure 2. (a) A cross-section of the computational domain with dimensions and boundary conditions for the VPWT with propeller DTMB 4381. The VPWT wall surface has a no-slip boundary condition. Due to the upstream, tunnel nozzle contraction, $U_{BC}$ is set so that $U_{\infty }$ is achieved at the tunnel nozzle. Diameter $D$ is the propeller disk diameter. (b) A diagram portraying open jet (top half) and closed wall (bottom half) types of tunnels used for down-scaled model experiments with the relevant dimensions. Closed-wall tunnels have a constant cross-section wall boundary along the test section. Open-jet test sections contain a free jet and shear layer originating from the tunnel nozzle, and the boundary pressure is equal to that in the plenum chamber. Open-jet tunnels are preferred for higher-blockage-ratio models. Radius $R_M$ is the model radius, $R_N$ is the tunnel nozzle radius, $L_M$ is the model length, $x_M$ is the distance to the model and $U_{\infty }$ is the free-stream velocity.

Figure 2

Table 1. The grid information for the empty 36-inch VPWT geometry, the crashback $J=-0.82$ and $J=-0.50$ cases with (VPWT) and without (OW) the VPWT geometry. Here CVs is the number of control volumes and Procs is the number of processors that the grid was partitioned. The OW simulations used two grids: the first is a background and the other an overset mesh.

Figure 3

Table 2. A summary of the LES cases simulated in this study. Case P4381 OW is the unconfined case without the 36-inch VPWT geometry.

Figure 4

Figure 3. Constant $y$-plane ($y=0$) contours of (a) instantaneous axial velocity $U_x$, (b) instantaneous pressure coefficient $C_p$, (c) mean axial velocity $\bar {U}_x$ and (d) mean pressure coefficient $\bar {C}_p$. Radius $R=D/2$ is the propeller disk radius. The flow-field quantities are normalized appropriately using $\rho$ and $U_{\infty }$.

Figure 5

Table 3. Crashback ($J=-0.70$). A comparison of load statistics: LES-1 (Jang & Mahesh 2013), LES-2 (Kroll et al. 2020), VPWT (Jessup et al. 2004) and OW (Ebert et al. 2007). Here LES-1 and LES-2 use the unconfined domain of diameter $7D$. Note that, unfortunately, the OW data do not include higher-order statistics.

Figure 6

Table 4. Crashback ($J=-0.82$). A comparison of load statistics: LES VPWT (the current simulation), VPWT (Jessup et al. 2004), LES OW (the current unconfined simulation) and OW (Ebert et al. 2007). Note that the experimental values were specifically for $J=-0.80$.

Figure 7

Table 5. Crashback ($J=-0.50$). A comparison of load statistics: LES VPWT (the current simulation), VPWT (Jessup et al. 2004), LES OW (the current unconfined simulation), LES-1 (Chang et al. 2008) and OW (Ebert et al. 2007). Here LES-1 uses the unconfined domain of diameter $7D$.

Figure 8

Figure 4. Crashback ($J=-0.82$) VPWT: constant $y$-plane ($y=0$) contours of (a) instantaneous axial velocity $U_x$ and (c) mean axial velocity $\bar {U}_x$. Crashback ($J=-0.82$) OW: contours of (b) instantaneous axial velocity $U_x$ and (d) mean axial velocity $\bar {U}_x$. The flow-field quantities are normalized with $U_{\infty }$.

Figure 9

Figure 5. Crashback ($J=-0.50$) VPWT: constant $y$-plane ($y=0$) contours of (a) instantaneous axial velocity $U_x$ and (c) mean axial velocity $\bar {U}_x$. Crashback ($J=-0.50$) OW: contours of (b) instantaneous axial velocity $U_x$ and (d) mean axial velocity $\bar {U}_x$. The flow-field quantities are normalized with $U_{\infty }$.

Figure 10

Figure 6. Contours of mean velocity magnitude $\overline {V}$ for (a) $J=-0.50$ OW, (b) $J=-0.50$ VPWT, (c) $J=-0.82$ OW and (d) $J=-0.82$ VPWT cases. The flow-field quantities are normalized with $U_{\infty }$.

Figure 11

Figure 7. Contours of mean radial velocity $\bar {U}_r$ for (a) $J=-0.50$ OW, (b) $J=-0.50$ VPWT, (c) $J=-0.82$ OW and (d) $J=-0.82$ VPWT cases. The flow-field quantities are normalized with $U_{\infty }$. Note that the magnitude range used in the legend is small to exaggerate the differences.

Figure 12

Figure 8. Contours of the mean pressure coefficient $\bar {C}_p$ for (a) $J=-0.50$ OW, (b) $J=-0.50$ VPWT, (c) $J=-0.82$ OW and (d) $J=-0.82$ VPWT cases. The flow-field quantities are normalized appropriately using $\rho$ and $U_{\infty }$.

Figure 13

Figure 9. Circumferentially averaged contours of mean pressure coefficient $\bar {C}_p$ with streamlines for (a) $J=-0.50$ VPWT and (b) $J=-0.82$ VPWT. (c) Coefficient $\bar {C}_p$ along a streamline starting from the upstream stagnation point to the downstream one, for $J=-0.50$ VPWT (black) and $J=-0.82$ VPWT (blue). (d) A diagram summarizing the interference effects for open jet (top half) and closed wall (bottom half) types of tunnels used for down-scaled model experiments. The flow-field quantities are normalized appropriately using $\rho$ and $U_{\infty }$.

Figure 14

Table 6. Parameters are taken at various axial locations upstream of the propeller. First, the estimated cross-sectional (C-S) radii of the edge of the jet shear layer for the VPWT $J = -0.50$ and $J = -0.82$ cases. Then the cross-sectional area ratios $A_{j5}/A_{j8}$ between the VPWT $J = -0.50$ and $J = -0.82$ cases. Next, a comparison of ratios of the integrated mean axial velocity (VPWT/OW) at various upstream, axial locations for both cases. Here SL is integrated from the hub to the edge of the jet shear layer while PP is integrated to the edge of the propeller plane ($r/R=1$). Location $x/R=-3.24$ is the tunnel nozzle location with a radius $r/R=3.00$ and $x/R=0.00$ is the propeller location.

Figure 15

Figure 10. Circumferentially averaged profiles of the mean axial velocity $\bar {U}_x$ at various axial locations for (a) $J=-0.50$ and (b) $J=-0.82$; dashed lines are the VPWT result and solid lines are the OW result. In each panel, the locations are from left to right $x/R=-3.23$, $x/R=-2.00$, $x/R=0.00$, $x/R=2.00$ and $x/R=4.00$. The propeller is located at $x/R=0.00$. The flow-field quantities are normalized with $U_{\infty }$.

Figure 16

Table 7. All approximations were determined from the circumferentially averaged mean flow. The vortex ring diameter is $D_{vr}$ and the blockage ratio $\eta _{vr}$. An approximate volume displacement diameter is $D_{vol}$ and the blockage ratio $\eta _{vol}$. Using the OW cases, the vortex ring effective diameter $D_e\approx 3D_{vr}$ and blockage ratio $\eta _{e}$ are approximated from the region of influence of the vortex ring from the circumferentially averaged mean flow calculation of the Bernoulli constant (figure 11c). It is also important to note that the area of the hub diameter at the location of the propeller is subtracted from all area calculations. The hub diameter is $D_h=0.20D$, the tunnel nozzle diameter is $D_N=3D$ and the OW case domain diameter is $7D$.

Figure 17

Figure 11. The Bernoulli constant $B$ calculated from the circumferentially averaged contours for (a) $J=-0.50$ OW case, (b) $J=-0.50$ VPWT case, (c) $J=-0.50$ OW case with a smaller contour range and (d) $J=-0.82$ VPWT case. The flow-field quantities are normalized appropriately using $\rho$ and $U_{\infty }$.