Hostname: page-component-77f85d65b8-v2srd Total loading time: 0 Render date: 2026-03-27T12:48:15.202Z Has data issue: false hasContentIssue false

A digital twin for ship structures—R&D project in Japan

Published online by Cambridge University Press:  27 March 2024

Masahiko Fujikubo*
Affiliation:
Graduate School of Engineering, Osaka University, Suita, Japan
Tetsuo Okada
Affiliation:
Faculty of Engineering, Yokohama National University, Yokohama, Japan
Hideaki Murayama
Affiliation:
Graduate School of Frontier Sciences, The University of Tokyo, Kashiwa, Japan
Hidetaka Houtani
Affiliation:
School of Engineering, The University of Tokyo, Bunkyo-ku, Tokyo, Japan
Naoki Osawa
Affiliation:
Graduate School of Engineering, Osaka University, Suita, Japan
Kazuhiro Iijima
Affiliation:
Graduate School of Engineering, Osaka University, Suita, Japan
Kunihiro Hamada
Affiliation:
Graduate School of Advanced Science and Engineering, Hiroshima University, Higashi-Hiroshima, Japan
Kimihiro Toh
Affiliation:
Faculty of Engineering, Kyushu University, Fukuoka, Japan
Masayoshi Oka
Affiliation:
Structural & Industrial System Engineering Department, National Maritime Research Institute, Mitaka, Japan
Shinichi Hirakawa
Affiliation:
Basic Design Department, Nihon Shipyard Co., Ltd., Yokohama, Japan
Kenichi Shibata
Affiliation:
Design Division, Tsuneishi Shipbuilding Co., Ltd., Fukuyama, Japan
Tetsuro Ashida
Affiliation:
Technical Division, Headquarters of Technological & Digital Transformation, Mitsui O.S.K. Lines, Ltd., Minato-ku, Tokyo, Japan
Toshiro Arima
Affiliation:
Research and Development Division, Nippon Kaiji Kyokai, Chiyoda-ku, Tokyo, Japan
Yoshiteru Tanaka
Affiliation:
Research and Development Group, Japan Ship Technology Research Association, Minato-ku, Tokyo, Japan
Akira Tatsumi
Affiliation:
Graduate School of Engineering, Osaka University, Suita, Japan
Takaaki Takeuchi
Affiliation:
Graduate School of Engineering, Osaka University, Suita, Japan
Taiga Mitsuyuki
Affiliation:
Faculty of Engineering, Yokohama National University, Yokohama, Japan
Kohei Mikami
Affiliation:
Graduate School of Frontier Sciences, The University of Tokyo, Kashiwa, Japan
Makito Kobayashi
Affiliation:
Graduate School of Frontier Sciences, The University of Tokyo, Kashiwa, Japan
Yusuke Komoriyama
Affiliation:
Structural & Industrial System Engineering Department, National Maritime Research Institute, Mitaka, Japan
Chong Ma
Affiliation:
Structural & Industrial System Engineering Department, National Maritime Research Institute, Mitaka, Japan
Xi Chen
Affiliation:
Structural & Industrial System Engineering Department, National Maritime Research Institute, Mitaka, Japan
Hiroshi Ochi
Affiliation:
Research and Development Division, Nippon Kaiji Kyokai, Chiyoda-ku, Tokyo, Japan
Rei Miratsu
Affiliation:
Research and Development Division, Nippon Kaiji Kyokai, Chiyoda-ku, Tokyo, Japan
*
Corresponding author: Masahiko Fujikubo; Email: fujikubo@naoe.eng.osaka-u.ac.jp

Abstract

In order to clarify and visualize the real state of the structural performances of ships in operation and establish a more optimal, data-driven framework for ship design, construction and operation, an industry-academia joint R&D project on the digital twin for ship structures (DTSS) was conducted in Japan. This paper presents the major achievements of the project. The DTSS aims to grasp the stress responses over the whole ship structure in waves by data assimilation that merges hull monitoring and numerical simulation. Three data assimilation methods, namely, the wave spectrum method, Kalman filter method, and inverse finite element method were used, and their effectiveness was examined through model and full-scale ship measurements. Methods for predicting short-term extreme responses and long-term cumulative fatigue damage were developed for navigation and maintenance support using statistical approaches. In comparison with conventional approaches, response predictions were significantly improved by DTSS using real response data in encountered waves. Utilization scenarios for DTSS in the maritime industry were presented from the viewpoints of navigation support, maintenance support, rule improvement, and product value improvement, together with future research needs for implementation in the maritime industry.

Information

Type
Translational Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. Concept of digital twin system for ship structure.

Figure 1

Figure 2. Ships used for hull monitoring in model and actual sea tests.

Figure 2

Figure 3. Data assimilation methods.

Figure 3

Figure 4. Image of assumed directional wave spectrum.

Figure 4

Table 1. Wave conditions for wave tank test (1/72 scale)

Figure 5

Figure 5. Locations of strain sensors on model ship used for validation of data assimilation methods.

Figure 6

Figure 6. Comparison of time histories of longitudinal strain by KF method, iFEM, and measurement.

Figure 7

Table 2. Comparison of root-mean-square error (RMSE) and maximum-value error (ME) of strain time histories between iFEM and KF method in irregular wave test

Figure 8

Figure 7. Comparison of wave spectrum by direct measurement and data assimilation using wave spectrum method.

Figure 9

Table 3. Comparison of difference in standard deviation of strain by wave spectrum method in irregular wave test

Figure 10

Figure 8. Result of data assimilation by KF-method for 8,600 TEU container ship.

Figure 11

Figure 9. GUI window of i-SAS.

Figure 12

Figure 10. Example of comparison of variation of VBM estimated by linear theory $ {r}_t $ and measured data $ {R}_t $.

Figure 13

Figure 11. Long-term fatigue damage assessment based on linear spectrum theory.

Figure 14

Figure 12. Comparison of measured wave stress variance R2 and median of fatigue damage per hour and those estimated by linear spectrum theory for No. 6 sensor in 8,600 TEU container ship.

Figure 15

Figure 13. Schematic flow of EWP determination.

Figure 16

Figure 14. Comparison of median of fatigue damage per hour for 8,600 TEU container ship by measurement and estimation by EWP identified by measured stress R2 at No. 6 position.

Figure 17

Figure 15. Time history of deck and bottom stresses amidship measured in Capesize bulk carrier.

Figure 18

Figure 16. Comparison of significant values of wave-induced deck stress per hour by measurement and estimation.

Figure 19

Figure 17. Major utilization scenarios for DTSS.

Figure 20

Figure 18. Concept of integrated digital twin (integrated DT).

Figure 21

Figure 19. Concept of integrated DT for risk-based maintenance.

Submit a response

Comments

No Comments have been published for this article.