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Battery consumption estimation methodology for electric unmanned aerial systems

Published online by Cambridge University Press:  18 February 2022

E. Rodríguez-Novillo
Affiliation:
Aircraft and Spacecraft, ETS Ingeniería Aeronáutica y del Espacio, Universidad Politécnica de Madrid, Madrid, 28040, Spain
A. Sanchez-Carmona*
Affiliation:
Aircraft and Spacecraft, ETS Ingeniería Aeronáutica y del Espacio, Universidad Politécnica de Madrid, Madrid, 28040, Spain
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Abstract

This study presents a methodology to estimate the battery consumption of an electric powerplant, based on brushless motors, typically used in light unmanned aerial systems. The methodology models brushless motors through an equivalent circuit obtained from their dynamic behaviour. Propellers’ data are taken from an experimental database. Furthermore, a variable speed controller efficiency is considered in the methodology. All the parameters involved in the model are adjusted by minimising the mean quadratic error of measurements taken in both direct and alternating currents. This model allows designers to predict energy consumption, also if any element of the powerplant changes, such as battery or propeller. Thus, it is useful for selecting the best powerplant for an actual RPAS operation. The results obtained to predict the current consumption of several electric powerplants show a coefficient of determination higher than 0.96. Finally, the methodology is validated by means of a case study of an actual RPAS, where the best powerplant is selected in terms of endurance.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press on behalf of Royal Aeronautical Society
Figure 0

Figure 1. Equivalent dynamic brushless DC motor circuit.

Figure 1

Figure 2. Monophase equivalent circuit of a BLDC motor. R is the motor resistance; L is the inductance and E is the electromotive force and VPhase is phase voltage.

Figure 2

Figure 3. Test bench schematic.

Figure 3

Figure 4. Second order polynomial approximation of Illinois’ results for APC 8x6E and APC 11x55 propellers (left) and comparison between the approximation and the results measured in the test bench (right).

Figure 4

Figure 5. Schematic of procedure to estimate energy consumption of electric light RPAS.

Figure 5

Table 1. Parameters for three BLDC motors

Figure 6

Figure 6. Phase voltage versus alternating line current for AXI 2826/12 motor with four different propellers, comparing experimental and estimated results.

Figure 7

Figure 7. ESC efficiency factor versus angular velocity with a line current equal to 5A for AXI 2826/12.

Figure 8

Figure 8. Input power to ESC versus angular velocity for AXI 2826/12.

Figure 9

Figure 9. Direct current versus angular velocity at 13V of supplied voltage for AXI 2826/12.

Figure 10

Table 2. Accuracy comparison between reference methodology and the developed model

Figure 11

Table 3. R2 for estimations of direct current intensity for the 8x6E propeller through the proposed methodology but varying the optimum parameters in a 10% upward and 10% downward; the reference determination coefficient obtained for the optimum values is 0.96297

Figure 12

Table 4. Skywalker X8 characteristics

Figure 13

Figure 10. Plan view and general dimensions of Skywalker X8.

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Figure 11. Necessary power, D·V, versus available power, T·V, for steady cruising flight of Skywalker X8 with a propeller of APC 11x8.5.

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Figure 12. Current consumption versus angular velocity for steady cruising flight of Skywalker X8 with several propellers and motor AXI2820/12.

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Table 5. Results for a flight profile of motor AXI2820/12 and propeller APC11x8.5

Figure 17

Figure 13. Flight profile of the studied mission for Skywalker X8.