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Anti-icing performance of hydrophobic material used for electromechanical drill applied in ice core drilling

Published online by Cambridge University Press:  10 June 2020

Pinlu Cao
Affiliation:
Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City130061, China
Zhuo Chen
Affiliation:
Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City130061, China
Hongyu Cao
Affiliation:
Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City130061, China
Baoyi Chen
Affiliation:
Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City130061, China
Zhichuan Zheng*
Affiliation:
Polar Research Center, Jilin University, No. 938 Ximinzhu Str., Changchun City130061, China
*
Author for correspondence: Zhichuan Zheng, E-mail: zhengzc@jlu.edu.cn
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Abstract

Using an anti-icing coating to prevent ice accretion on the drill surface is a feasible solution to address the drilling difficulties in warm ice. In this study, four types of commercially available hydrophobic coating materials were tested to evaluate their water repellency and anti-icing properties, namely, a mixture of silica and fluorocarbon resin with polytrifluoroethylene, modified Teflon, silica-based emulsion and an acrylic-based copolymer. Their water contact angles are ~107°, 101°, 114° and 95°, respectively. All these hydrophobic coatings can significantly reduce the strength of the ice adhesion within a temperature range of −10 to −30°C on a planar or curved surface. The coating of an acrylic-based copolymer, in particular, can reduce the average tensile strength and the shear strength of the ice adhesion by 87.08 and 97.11% on planar surfaces at −30°C, and by 98.06 and 96.15% on a curved surface, respectively. The main challenge in the practical application of these coatings is their durability. An acrylic-based copolymer coating will lose its water repellency performance after 140 cycles of abrasion. The shear strength of ice adhered on curved surfaces coated with this material will approach that achieved on uncoated surfaces after 11 cycles of icing and de-icing tests.

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Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - SA
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-ShareAlike licenc (http://creativecommons.org/licenses/by-nc-sa/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the same Creative Commons licence is included and the original work is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use.
Copyright
Copyright © The Author(s), 2020. Published by Cambridge University Press
Figure 0

Table 1. Hydrophobic coating materials used in this study

Figure 1

Fig. 1. Schematic illustration of ice adhesion measurement apparatus: (a) tensile force testing; (b) image of tensile force testing; (c) coating samples; (d) shear force testing; (e) image of shear force testing: (1) base frame; (2) guide way; (3) guide way; (4) electric draw stem; (5) force gauge; (6) coating samples; (7) stainless steel sleeve; and (8) stainless steel cover.

Figure 2

Fig. 2. Coating abrasion testing device: (a) abrasion testing; (b) image of the actual device: (1) sandpaper; (2) weight; (3) coating plate; (4) electric draw stem.

Figure 3

Table 2. Water contact angle value of the coating materials

Figure 4

Fig. 3. Changes in the surface temperature of the stainless steel plate during the cooling process.

Figure 5

Fig. 4. Relationship between tensile adhesion force and freezing time (at −10°C): (a) planar surface (stainless steel plates); (b) curved surface (stainless steel pipes).

Figure 6

Fig. 5. Ice adhesion strength on planar surfaces with different coating materials over a range of temperatures: (a) tensile strength of ice adhesion; (b) shear strength of ice adhesion.

Figure 7

Fig. 6. Fracture surface of the ice on planar surfaces with different coating samples.

Figure 8

Fig. 7. Ice adhesion strength on curved surfaces with different coating materials over a range of temperatures: (a) tensile strength of ice adhesion; (b) shear strength of ice adhesion.

Figure 9

Fig. 8. Fracture surface of the ice on curved surfaces with different coating samples.

Figure 10

Fig. 9. Water contact angles of hydrophobic coating surfaces versus abrasion cycles.

Figure 11

Fig. 10. Shear strength of ice detachment from the curved surface at −10°C versus icing/de-icing cycles.