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Large eddy simulation of aircraft at affordable cost: a milestone in computational fluid dynamics

Published online by Cambridge University Press:  20 December 2021

Konrad A. Goc
Affiliation:
Center for Turbulence Research, Stanford University, Stanford, CA 94305, USA
Oriol Lehmkuhl
Affiliation:
Barcelona Supercomputing Center, Barcelona 08034, Spain
George Ilhwan Park*
Affiliation:
Department of Mechanical Engineering and Applied Mechanics, University of Pennsylvania, Philadelphia, PA 19104, USA
Sanjeeb T. Bose
Affiliation:
Cascade Technologies, Inc., Palo Alto, CA 94303, USA Institute for Computational & Mathematical Engineering, Stanford University, Stanford, CA 94305, USA
Parviz Moin
Affiliation:
Center for Turbulence Research, Stanford University, Stanford, CA 94305, USA
*
*Corresponding author. E-mail: gipark@seas.upenn.edu

Abstract

While there have been numerous applications of large eddy simulations (LES) to complex flows, their application to practical engineering configurations, such as full aircraft models, have been limited to date. Recently, however, advances in rapid, high quality mesh generation, low-dissipation numerical schemes and physics-based subgrid-scale and wall models have led to, for the first time, accurate simulations of a realistic aircraft in landing configuration (the Japanese Aerospace Exploration Agency Standard Model) in less than a day of turnaround time with modest resource requirements. In this paper, a systematic study of the predictive capability of LES across a range of angles of attack (including maximum lift and post-stall regimes), the robustness of the predictions to grid resolution and the incorporation of wind tunnel effects is carried out. Integrated engineering quantities of interest, such as lift, drag and pitching moment will be compared with experimental data, while sectional pressure forces will be used to corroborate the accuracy of the integrated quantities. Good agreement with experimental $C_L$ data is obtained across the lift curve with the coefficient of lift at maximum lift, $C_{L,max}$, consistently being predicted to within five lift counts of the experimental value. The grid point requirements to achieve this level of accuracy are reduced compared with recent estimates (even for wall modelled LES), with the solutions showing systematic improvement upon grid refinement, with the exception of the solution at the lowest angles of attack, which will be discussed later in the text. Simulations that include the wind tunnel walls and aircraft body mounting system are able to replicate important features of the flow field noted in the experiment that are absent from free air calculations of the same geometry, namely, the onset of inboard flow separation in the post-stall regime. Turnaround times of the order of a day are made possible in part by algorithmic advances made to leverage graphical processing units. The results presented herein suggest that this combined approach (meshing, numerical algorithms, modelling, efficient computer implementation) is on the threshold of readiness for industrial use in aeronautical design.

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Type
Research Article
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Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Collection of the results of $\textit{30+}$ participants’ data submissions to the HLPW3. A variety of solvers and gridding strategies are represented, however, the majority of the participants used steady RANS tools to generate their results. As a whole, the predictive capability is better in the linear range of the lift curve than near the point of maximum lift, where the results show appreciable scatter. A detailed legend for the data series is provided in Rumsey et al. (2019).

Figure 1

Figure 2. Schematic showing the procedure for wall flux modelling in LES. The LES solution (blue) supplies the top boundary condition to an auxiliary wall model (red), whose role is to deliver wall fluxes to the LES in the form of a Neumann boundary condition coming from a solution to the wall model equations.

Figure 2

Figure 3. The computational geometry (a) and the experimental wind tunnel model (b), with white scale bar in the upper right-hand corner of the experimental image corresponding to one wing semispan length of $2.3$ m.

Figure 3

Figure 4. Spanwise slices of the baseline grids used for JSM free air calculations including zoom views of the slat/main element leading edge and the main element trailing edge/flap. (a) Voronoi diagram based grid based on hexagonally close packed point arrangement for the charLES solver and (b) prismatic boundary layer elements with a tetrahedral far field used by the Alya flow solver.

Figure 4

Figure 5. (a) Lift curve ($C_L$ versus $\alpha$), (b) drag polar and (c) pitching moment coefficient ($\alpha$ versus $C_M$) from baseline resolution simulations compared with experimental measurements (charLES – 32 Mcv resolution is from Goc, Bose, & Moin, 2020). The uncorrected drag is shown in (b) as a measure of how large the tunnel to free air corrections are in the experiment.

Figure 5

Figure 6. The lift curve predicted by (a) Alya finite element code and (b) charLES finite volume code. A grid refinement sequence consisting of a coarse, medium and fine mesh is completed after the stall condition for Alya ($\alpha = 21.57^{\circ }$), while the refinement sequence for charLES is near $C_{L,max}$ ($\alpha = 18.58^{\circ }$) (charLES – 32 Mcv resolution is from Goc et al. (2020)).

Figure 6

Figure 7. Isocontours of the Q-criterion coloured by the non-dimensional velocity magnitude (red, 2.5; blue, 0) (as computed by Alya) versus oil visualizations from Yokokawa et al. (2006), with white scale bar in the upper right-hand corner of the experimental image corresponding to one mean aerodynamic chord length of $\approx$530 mm. An isocontour value of one corresponds to the free stream velocity of $\approx$60 m s$^{-1}$.

Figure 7

Figure 8. Comparison of the sectional pressure predictions near the maximum lift condition, $\alpha = 18.58^\circ$ at two stations along the wing, one at semispan fraction $\eta = 0.41$ and another near the wing tip at $\eta = 0.77$ compared with (uncorrected) experimental measurements.

Figure 8

Figure 9. Sectional pressure measurements from a grid refinement sequence using the charLES solver at $\alpha = 18.58^{\circ }$ (charLES – 32 Mcv resolution is from Goc et al. (2020)).

Figure 9

Figure 10. The drag polar predicted by (a) Alya finite element code and (b) charLES finite volume code. A grid refinement sequence consisting of a coarse, medium and fine mesh is completed after the stall condition for Alya ($\alpha = 21.57^{\circ }$), while the refinement sequence for charLES is near $C_{L,max}$ ($\alpha = 18.58^{\circ }$) (charLES – 32 Mcv resolution is from Goc et al. (2020)).

Figure 10

Figure 11. Schematic of the computational geometry for the JSM, nacelle on configuration, in the JAXA $6.5\ \textrm {m}\times 5.5\ \textrm {m}$ Low-Speed Wind Tunnel.

Figure 11

Figure 12. Isosurfaces of $Q$-criterion coloured by velocity magnitude showing the structure of the turbulent flow field over an aircraft wing in landing configuration. Computed using the charLES solver at $\alpha = 18^{\circ }$ including the engine nacelle and wind tunnel test section (not pictured) geometries.

Figure 12

Figure 13. (a) Lift curve ($C_L$ versus $\alpha$), (b) drag polar and (c) pitching moment coefficient ($\alpha$ versus $C_M$) plots for the JSM configuration including wind tunnel effects (42 Mcv resolution is from Goc et al., 2020).

Figure 13

Figure 14. Average skin friction contours with skin friction streamlines (left-hand column) from charLES fine grid simulations compared with experimental oil flow visualizations (right column), with white scale bar in the upper left-hand corner of the experimental images corresponding to one mean aerodynamic chord length of $\approx$530 mm (Yokokawa et al., 2008). The dashed white lines identify regions of flow separation in the simulations. Here (a) $\alpha = 4^{\circ }$; (b) $\alpha = 10^{\circ }$; (c) $\alpha = 18^{\circ }$; (d) $\alpha = 21^{\circ }$.

Figure 14

Table 1. Computational cost summary for a grid sequence using the charLES solver for the JSM configuration at $\alpha = 18.58^\circ$.

Figure 15

Table 2. Computational cost summary for a grid sequence using the Alya solver for the JSM configuration at $\alpha = 18.58^\circ$.

Figure 16

Figure 15. Grid generation time in seconds for the charLES solver from the second mesh generation workshop for a representative high-lift geometry (the High-Lift Common Research Model). The computer time is broken down between the seeding of the volume domain with cells, building of the Voronoi diagram, and input/output operations (such as writing of the grid to disk). Massive grids ($O(10^{10})$ cells) are routinely built within 30 minutes (Woeber et al., 2019).

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