New diffraction and microstructural data on the incorporation of rare earths, Np and Pu in nominally single-phase zirconolite (CaZrTi2O7) are presented. Such data are vital for the crystal-chemical design of zirconolite-rich titanate ceramics of the Synroc family, for the immobilization of up to 30 wt% of actinide wastes from advanced reprocessing/partitioning schemes. Some trial zirconolite-rich ceramics were made with U and Nd simulating tetravalent and trivalent actinides respectively. Some preliminary results to examine chemical flexibility with regards to variations in waste/precursor are given, for different actinide waste compositions.