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Exoskeletons that make running easier could increase users’ physical activity levels and provide related health benefits. In this paper, we present the design of a portable, powered ankle exoskeleton that assists running and uses lightweight and compact twisted string actuators. It has limited durability at this stage of development, but preliminary results of its power to mass density and potential for reducing the metabolic cost of running are promising. The exoskeleton can provide high peak power of 700 W per leg, 7 times more than prior twisted-string devices, and high peak torques of 43 Nm. Kinetostatic and dynamic models were used to select mass-optimal components, producing a device that weighs 1.8 kg per leg and 2.0 kg in a backpack. We performed preliminary tests on a single participant to evaluate the exoskeleton performance during both treadmill running and outdoor running. The exoskeleton reduced metabolic energy use by 10.8% during treadmill running tests and reduced cost of transport by 7.7% during outdoor running tests compared to running without the device. Unfortunately, the twisted string wore out quickly, lasting an average of 4 min 50 s before breaking. This exoskeleton shows promise for making running easier if string life challenges can be addressed.
Exoskeletons that assist the hip, knee, and ankle joints have begun to improve human mobility, particularly by reducing the metabolic cost of walking. However, direct comparisons of optimal assistance of these joints, or their combinations, have not yet been possible. Assisting multiple joints may be more beneficial than the sum of individual effects, because muscles often span multiple joints, or less effective, because single-joint assistance can indirectly aid other joints. In this study, we used a hip–knee–ankle exoskeleton emulator paired with human-in-the-loop optimization to find single-joint, two-joint, and whole-leg assistance that maximally reduced the metabolic cost of walking. Hip-only and ankle-only assistance reduced the metabolic cost of walking by 26 and 30% relative to walking in the device unassisted, confirming that both joints are good targets for assistance (N = 3). Knee-only assistance reduced the metabolic cost of walking by 13%, demonstrating that effective knee assistance is possible (N = 3). Two-joint assistance reduced the metabolic cost of walking by between 33 and 42%, with the largest improvements coming from hip-ankle assistance (N = 3). Assisting all three joints reduced the metabolic cost of walking by 50%, showing that at least half of the metabolic energy expended during walking can be saved through exoskeleton assistance (N = 4). Changes in kinematics and muscle activity indicate that single-joint assistance indirectly assisted muscles at other joints, such that the improvement from whole-leg assistance was smaller than the sum of its single-joint parts. Exoskeletons can assist the entire limb for maximum effect, but a single well-chosen joint can be more efficient when considering additional factors such as weight and cost.
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