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A primary challenge to the industrial uptake of dye-sensitized solar cells (DSC) is the ability to improve manufacturing efficiency. New thinking is required in terms of lowering cost, improving the process steps and increasing throughput. The typical manufacture of a DSC contains a number of long process steps; the sintering and dyeing of the TiO2 are prime examples. The current solution is to batch process on rigid substrates or use long energy intensive convection ovens for flexible metal substrates. Here we present a method for reducing some of the bottlenecks in the manufacturing process using near infra red radiation to speed up the thermal treatment of TiO2 and silver inks reducing their processing times to 12 and 2 seconds from normal process times of 30 and 10 minutes respectively.
It is well known that there is a linear electro-mechanical coupling under equilibrium thermodynamics in certain crystalline materials with non-centrosymmetric structures. Since Kogan and Meyer published their seminal papers in 1960s[1, 2], people have gradually realized that an inhomogeneous electro-mechanical coupling also exists in insulating materials, which is often called flexoelectricity. The physical mechanism of flexoelectricity in solid crystalline dielectrics is well known and its phenomenological model can be derived from the electromechanical energy coupling under equilibrium thermodynamics, whereas flexoelectricity in liquid crystals is closely related to the geometrical asymmetry of mesogen molecules or the shape polarity but the relation between the flexoelectric coefficients and molecular structures is far from being understood. Theoretically, flexoelectricity in polymers is similar to that in liquid crystals, which is largely dependent on rotation of molecules; therefore, the flexoelectric responses of polymers are complicated and might be different under external perturbations, such as tensile stretching, bending, electric field poling, etc. In this report, we will discuss experimental observations of the giant direct flexoelectric effect in certain polyvinylidene fluoride (PVDF) films under tensile stretching conditions. Our experimental studies indicate that the physical mechanism behind flexoelectricity in polymers might be more complicated than the one proposed for solid crystalline dielectrics.
The Pr2Co7 alloys are known to crystallize in two polymorphic forms: a hexagonal of the Ce2Ni7 type structure and a rhombohedral of the Gd2Co7 one. They were synthesized by mechanical milling and subsequent annealing in high vacuum. In this work, we focus on the structural study of these phases using X-ray diffraction and transmission electron microscopy. Also, we present the evolution of magnetic properties of these compounds vs the annealing temperature. The coercivity increases with annealing temperature reaching a maximum for TA = 800 °C. The highest is equal to 18 kOe at 293 K and 23 kOe at 10 K. The high magnetic properties observed in these nanostructured Pr2Co7 intermetallic alloys have their origin in its relatively high uniaxial magnetocrystalline anisotropy field, and in the homogeneous nanostructure developed by mechanical milling process and subsequent annealing. This high coercivity is attributed to the high anisotropy field of the Pr2Co7 phase and its nanoscale grain size. This leads to the formation of a magnetically hard Pr2Co7 phase.
The integration of biopolymers into hybrid electronics is one of the up to date issues in view of the achievement of fully bio-compatible devices. Among ‘hot topics’ in bio-polymer research, synthetic melanin or, briefly, “melanin”, has been recently recognized as a quite intriguing macromolecule thanks to its multifunctional optoelectronic properties. To date, melanin transport properties have been mainly enlightened on pellets, while optical absorption and conductivity properties have been investigated on melanin layers deposited on quartz and indium tin oxide/glass. The unavailability of suitable procedures to improve or promote adequate self assembling of melanin layer deposition onto substrate of interest in organic and solid state electronics (hybrid) like silicon substrates, prevent interesting studies on such structures. The reason stems basically on the difference between the hydrophilic nature of the melanin and the hydrophobic one of the supports (mostly of silicon). However, our group solved this issue and was able to tailor a melanin based metal/insulator/metal and metal/insulator/silicon structures, where synthetic melanin was embedded as the insulating part. This allowed to disclose interesting features related to data storage capabilities of melanin layers deposited on indium tin oxide/glass and silicon never investigated so far. In this work we show an overview on our recent mentioned results, and particular attention is paid on structures on silicon substrates. The use of pSi and nSi substrates and measurements under different environment conditions has enabled to gain insight into ambipolar electrical transport mechanisms, still unexplored. These results constitute a first important basic insight into melanin-based bio inspired structures and represent a significant step towards their integration in several kinds of hybrid organic polymer-based devices.
We have investigated the fabrication of graphene by chemical vapor deposition using a conventional rapid thermal processing system with infrared heating. Graphene films were grown on the pretreated copper foil in RTP at 935-960°C at pressure of 6~7 mbar. The grown films were characterized by scanning electron microscope and Raman spectroscopy to investigate morphology of graphene. The growth of graphene was initiated by small flakes that spread rapidly covering the whole copper surface as a single-layer film in ~20 seconds. Room temperature mobility and sheet resistance extracted by transfer-length method (TLM) for the graphene film transferred onto the SiO2/Si substrate were around 1,800 cm2/Vs and 260 Ω/ð with the gate voltage, respectively.
The microstructural rejuvenation through non-conventional heat treatments (NCHT) of a conventional cast superalloy Inconel 939 was investigated. The primary and secondary main constituents of the NCHT microstructures were characterized through its morphology and composition applying conventional microscopy and analytical scanning electron microscope (SEM). The results showed a complete rejuvenation of the overage microstructure (disordered coarse cuboids of 1.2μm from γ´, continuous films of M23C6 carbides and coarse MC carbides as well as γ-γ´eutectics) into a more homogeneous microstructure; spherical ordered primary γ´ and secondary γ´ precipitates ranging between 357 to 442 nm and 30 to50 nm respectively and depending on the applied heat treatment. Also blocky type MC and discreet M23C6 carbides dispersed within the dendrite and in the interdendritic regions were observed. There was no evidence of the formation of detrimental phases with the NCHT, which can affect the long-term properties of the alloy during service.
The functionalization of single wall carbon nanotubes (SWCNT) with arenediazonium salts, formed in situ from anilines as dimethyl-5-aminoisophthalate, sulfanilamide and p-anisidine, using the environmentally solvent urea. The functionalized SWNTs were then characterized using spectroscopic and microscopic methods along with thermogravimetric analysis (TGA). According to enhance solubility in solvents after that introduce them into the industrial processes. The molecules added appear on the nanotubes like chemical anchors.
We report the kinetic analysis of radicals on fungal spores of Penicillium digitatum interacted with charged-neutral oxygen species (O*) generated plasma discharge using real time in situ electron spin resonance (ESR) measurements. The ESR signal from the spores was observed at a g-value of around 2.004 with a line width of approximately 5G. We have successfully obtained information regarding the reaction mechanism with free radicals and realtime in situ ESR has proven to be a useful method to elucidate plasma-induced surface reactions on biological specimens
A one-dimensional model has been developed for radio frequency (RF) glow discharge of SiH4/GeH4/H2 3-gases mixture at a high pressure regime based on the fluid model. The behavior of electrons, neutrals, radicals and ions with corresponding rate constants is described by driftdiffusion equations that are coupled with the Poisson’s equation and solved with an explicit central-difference discretization scheme. The germanium (Ge) content in the deposited film and germane (GeH4) radical fraction in the gas phase are found to decrease as total gas pressure increases in contrast to the increased deposition rate, which are explained by the fact that GeHx-group species are more thoroughly depleted and less promoted by the denser plasma at high pressure compared to SiHx-group species. The multiplied population of electrons and hydrogen atoms in the quadratically denser plasma also boosts secondary reactions which are favorable for SiH3 and GeH3 and consume SiH2 and GeH2for high order radicals.
The five solid-solid phase transformations of pure Pu are typically represented in idealized thermal expansion plots as having sharp onsets and finishes with linear expansion behavior between the transitions. These behaviors are in reality less common, and the various transitions may have bursting behavior, curved onsets and finishes, and non-linear thermal expansion. In this presentation we will review the transformation behavior of diverse set of pure Pu types. These types include zone-refined pure Pu, electro-refined pure Pu, pure Pu doped with 1000 appm Ga, and alpha-phase Pu within an as-cast 1.9 atomic. % Ga alloy.
Using a self-assembly process, we fabricated ordered chains of transparent polystyrene microspheres that have 30°- and 60°-branched structures and that act as coupled-resonator optical waveguides (CROWs). We then observed the optical properties of propagation light through the CROWs. The light spectra were directly measured by guide-collection-mode near-field scanning optical microscopy (NSOM) techniques. The spectrum of light propagating to the 60°-branch shows some sharp peaks, which seem to be associated with whispering gallery modes (WGMs). On the other hand, the spectrum of light propagating to the 30°-branch shows rather broad peaks. Moreover, we observed the detailed structures of the CROWs by high-resolution scanning electron microscopy (HR-SEM), and performed a finite-difference time-domain (FDTD) simulation to explain the NSOM spectra. The results suggest that the microspheres’ branching chains themselves have a light-splitting function, which is a kind of wavelength-selective filter.
ZnO nanorods grown on plastic substrates by chemical methods are combined with both inorganic and organic p-type materials to make flexible p-n junction devices. When bent the devices generate both voltage and current peaks, which is attributed to the piezoelectric effect in the ZnO nanorods. The best device produces a maximum possible power density of 100 nWcm‑2. When vibrated at a constant frequency the voltage output by the devices scales linearly with vibration amplitude. Also, when illuminated the output of the devices drops. These effects are consistent with a piezoelectric source of the voltage.
We studied the self-assembly mechanisms of Graphene Nanoribbon (GNR) with unsaturated edges and demonstrated the ability of GNR to self-assemble into novel stable structures. We proposed three mechanisms which dictate the self-assembly evolution of GNR with unsaturated edges. Using the Adaptive Intermolecular Reactive Empirical Bond-Order (AIREBO) potential, we performed molecular dynamics simulations on initially-planar GNRs with unsaturated edges. The simulation results showed that the self-assembly mechanisms and final conformations of the GNRs correlate well with the proposed GNR self-assembly mechanisms. Furthermore, the simulations also showed the ability of a narrow GNR to self-assemble into various nanostructures, such as tapered graphene nano-rings and graphene nanoscrolls with an embedded nanotube.
Carbon-coated lithium iron phosphate (C-LiFePO4) particles have been synthesized by a solid-state reaction process. Particles surface morphology, olivine-type phase structures and the carbon shell-core structures are investigated in details by transmission electron microscopy (TEM, HRTEM) imaging and electron diffraction (SAED) patterns. Homogenous features of carbon coating of the LiFePO4 particles surface are obviously revealed. HR-TEM imaging and X-ray photoelectron spectroscopy (XPS) confirmed an amorphous sp2 type conducting coating layer on the surface of LiFePO4 particles. Particles shape and size showed the clear single-crystal nature of the phospho-olivine type structures with the rough spherical features of 50-250 nm size range. The characteristics of sp2 type carbon-coating on the LiFePO4 particles surfaces allows improving the electrical conductivity and reducing the diffusion path of the lithium ions, as directly evidenced from electrochemical tests of charge-discharge cycling.
Molecular Dynamics (MD) simulations are performed to calculate the interfacial energy between zinc oxide (ZnO) and graphitic carbon for the study of solid–solid adhesion. The MD model consists of a ZnO slab and a single layer of graphitic carbon. The calculation was validated experimentally by atomic force microscopy (AFM) liftoff. A polishing process was applied to create a tip with a flat surface that was subsequently coated with a ZnO film allowing force displacement measurement on Highly Oriented Pyrolitic Graphite to validate the simulations. The MD simulation and AFM lift-off show good agreement with adhesive energies of 0.303 J/m2 and 0.261 ± 0.054 J/m2, respectively.
LiBH4 and MgH2 both have high gravimetric and volumetric hydrogen storage densities. Unfortunately, their commercial application is prevented by high thermal stability and unfavorable thermodynamic properties. Combining the two hydrides leads to a new decomposition pathway with suitable enthalpy of reaction. However, the kinetics for hydrogen release remains an obstacle but can be improved by nanoconfinement in nano porous carbon materials. Here we report on nanoconfinement of 2LiBH4-MgH2 in Ni functionalized carbon aerogels. 11B MAS NMR reveals that the nanoconfined hydrides react reversibly with hydrogen whereas simultaneous differential scanning calorimetry and mass spectroscopy clearly show that nanoconfinement facilitates lower hydrogen release temperatures than ball milling. Furthermore, Ni functionalization of the nanoporous aerogel leads to even lower hydrogen release temperatures from nanoconfined 2LiBH4-MgH2.
Recently, an inexpensive 3D lithography technique was developed by ProfessorNicholas Fang at the University of Illinois where a projector is used incombination with a Microsoft® PowerPoint presentation to expose the liquidnegative-tone photoresist 1,6-hexanediol diacrylate in a layer-by-layerfashion. Where Professor Fang initially used this method as a teaching tool,we have used the inexpensive 3D printing technique to create 3D structuresof fumarate based polymers. This class of polymers are liquids at roomtemperature which makes them ideal for the projector based lithographytechnique when used in combination with the photoinitiatorbisphenyl(2,4,6-trimethylbenzoyl)-phosphine oxide (BAPO). Furthermore, thefumarate based materials are biocompatible and are suitable candidates fortissue engineering applications.
Boron doped ultrananocrystalline diamond (UNCD)/hydrogenated amorphous carbon composite films prepared by pulsed laser deposition were structurally investigated. With an increase in the boron content, the grain size was increased from 5 to 23 nm accompanying by the lattice constant approaching to that of bulk diamond. The near-edge X-ray absorption fine-structure revealed that boron atoms are preferentially distributed into grain boundaries. On the basis of the results, the roles of the boron atoms in the enhanced crystalline growth are discussed. We consider that the crystalline growth posterior to the nucleation is facilitated by boron atoms existing neighbor to UNCD grains or by boron-containing energetic species in plasma.
Welding of TRIP steels are one of the technical challenges in the successful application of AHSS in chassis structures. Gas Metal Arc Welding (GMAW) is a common welding process used in the automotive industry, for joining mild steels. TRIP steel; however, do not offer the same ease of welding, and process control welding parameters is more critical. The welding parameters window represents the range of acceptable process parameters, primarily control of heat inputs, to obtain an acceptable weld. As a result, the effects of the heat input variations are greater and TRIP steel has a narrower welding parameters window in which acceptable welds can be made. Mechanical properties of the lap joints of TRIP 780 steel 2.8 mm thickness was analyzed, fusion welds were evaluated using fatigue tests on these joints for different heat inputs. Fatigue testing was conducted under a different number of nominal stress ranges to obtain the S/N curves of the weld joints.
Dye-sensitized solar cells (DSSC) may provide an economical alternative to the present p–n junction photovoltaic devices. Here the relation between chlorophyll purity and photovoltaic performance was examined. Also the commercial grade copper chlorophyll was examined. The performance under simulated sunlight and the quantum efficiency were measured. All samples had large short wavelength quantum efficiency however the high purity chlorophyll had larger quantum efficiency in the visible. The highest purity samples produced DSSC solar cells with the highest open circuit voltage and efficiency while the fill factor and the short circuit current were not strongly correlated with purity. The un-altered short circuit current suggests that chlorophyll attachment and charge transfer at the titanium oxide are not altered by impurities. However the results suggest that impurities (and/or copper in the commercial chlorophyll case) alter the photo-absorption and the electrolyte so as to either change the iodine chemical potential or decrease the diffusivity of iodine ions.