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Fully developed flow through shrouded-fin arrays: exact and asymptotic solutions

Published online by Cambridge University Press:  20 August 2024

Hiroyuki Miyoshi*
Affiliation:
Department of Mathematics, Imperial College London, SW7 2AZ London, UK
Toby L. Kirk
Affiliation:
Department of Mathematics, Imperial College London, SW7 2AZ London, UK
Marc Hodes
Affiliation:
Department of Mechanical Engineering, Tufts University, Medford, MA 02155, USA
Darren G. Crowdy
Affiliation:
Department of Mathematics, Imperial College London, SW7 2AZ London, UK
*
Email address for correspondence: mathma1306@gmail.com

Abstract

The flow resistance, i.e. friction factor times Reynolds number ($\,f\,{Re}$), of longitudinal-fin heat sinks with or without clearance between a shroud and the tips of the fins is an important parameter in thermal design. This is because it dictates the caloric resistance of the heat sink, i.e. change in bulk temperature of the fluid flowing through it. When there is no clearance and the common and oft-valid assumption of negligible fin thickness is invoked, $f\,{Re}$ corresponds to simply that of a rectangular duct. However, with clearance, only numerical results are available as per the well-known study by Sparrow, Baliga and Patankar (ASME J. Heat Transfer, vol. 100, 1978). We develop analytical formulae for $f\,{Re}$ for fully developed flow with clearance. The exact solution is provided by an integral formula derived via conformal mappings. Additionally, simple formulae are derived via asymptotic expansions in three cases: (1) the fin spacing is small compared to the fin height and clearance; (2) the clearance is small compared to the fin spacing, which is small compared to the fin height; (3) the same as case (2) but valid for larger clearances. The different asymptotic formulae are compared to the exact formula, and together cover almost the entire relevant parameter range (for fin spacing and clearance) with errors of less than 15 %. A formula for the limiting case of no clearance is shown to be more accurate, for any fin spacing, than a widely used correlation from the literature.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Periodic channel flow in a heat sink, and non-dimensional parameters $\epsilon$ and $c$.

Figure 1

Figure 2. (a) Plots of $f\,{Re}$ versus $\epsilon$ when $c=0$ (i.e. flow in a rectangular duct). (b) Log–log plot of the errors (relative to the exact solution) of the asymptotic expression (3.4) and the polynomial expression (3.5).

Figure 2

Figure 3. Friction factor times Reynolds number plotted against $\epsilon$ for various choices of clearance $c$, using the exact solution (3.9) and (2.11). Also plotted are the values calculated by Sparrow et al. (1978).

Figure 3

Figure 4. The relative error calculated by (3.13) for cases (1), (2) and (3). Solid lines and dashed lines correspond to the boundaries of the 1 % and 15 % errors, respectively. A solid line and dashed line exist in the yellow-shaded region of case (2), because the results given by the asymptotics are coincidentally close to the exact $f\,{Re}$.

Figure 4

Figure 5. (a) Illustration of the regions in which the errors defined by (3.13) are less than $15\,\%$. Almost all regions are covered by the asymptotics $f\,{Re}_{(1)}$, $f\,{Re}_{(2)}$ and $f\,{Re}_{(3)}$. (b) Illustration of the regions in which the errors defined by (3.13) are less than $1\,\%$.

Figure 5

Figure 6. Representative contour plots of the non-dimensional velocity $w(x,y)$, using the exact solution (3.6)–(3.8), for (a) $\epsilon =0.5$, $c=0$, (b) $\epsilon =0.3$, $c=0.1$, (c) $\epsilon =0.4$, $c=0.2$, (d) $\epsilon =0.5$, $c=1$, and (e) $\epsilon =0.25$, $c=1$.

Figure 6

Figure 7. Mean velocity over domain width, $\bar {w}(y)$, divided by the mean velocity over domain, $w_{m}$, i.e. $(1+c)\int _{0}^{\epsilon }w(x,y)\,{\rm d}\kern0.06em x/\int _{D} w(x,y)\,{\rm d}\kern0.06em x\,{\rm d} y$, as a function of $y$ for (a) $\epsilon =0.5$, $c=0$, (b) $\epsilon =0.3$, $c=0.1$, (c) $\epsilon =0.4$, $c=0.2$, (d) $\epsilon =0.5$, $c=1$, and (e) $\epsilon =0.25$, $c=1$.

Figure 7

Figure 8. Ratio of the local shear stress (i.e. $\tau = \partial w/\partial n$, where $n$ is the normal direction pointing into the domain) on the fin, base and shroud to the mean shear stress along the wetted perimeter of the domain, $\tau _{m}$, i.e. $\int (\partial w/\partial n)\, {\rm d}s \times 1/(2+2\epsilon )$, for (a) $\epsilon =0.5$, $c=0$, (b) $\epsilon =0.3$, $c=0.1$, (c) $\epsilon =0.4$, $c=0.2$, (d) $\epsilon =0.5$, $c=1$, and (e) $\epsilon =0.25$, $c=1$.

Figure 8

Figure 9. Conformal mapping from the annular region to the whole period window $D$.

Figure 9

Figure 10. (a) Periodic channel flow $w(x,y)$ and its decomposition $w_P(x,y)$ and $\hat {w}(x,y)$. (b) Conformal mapping from the upper left domain $D_\zeta ^{-+}$ to the half-period window of $D$.

Figure 10

Figure 11. Asymptotic structure of the domain showing the gap, tip and fin regions, and the behaviour of the velocity in each region (the region close to the base, $y=O(\epsilon )$, is not considered here).

Figure 11

Figure 12. Conformal mappings for solving for $\hat {W}(\hat {X},\hat {Y})$ in case (2).

Figure 12

Figure 13. Sequence of conformal mappings for finding $\hat {w}(x,y)$ in case (3).

Figure 13

Figure 14. (a) Pressure-driven flow through a superhydrophobic microchannel textured with ridges oriented parallel to the flow and the liquid in the Wenzel state. (b) Same as (a) with liquid in the Cassie state. (c) Same as (b) for a single pair of ridges and menisci, idealized as flat, and partial wetting of the ridges. (d) One period of an LFHS. (e) Same as (c) with no partial wetting. (f) One period of an LFHS with vanishingly thin fins.

Figure 14

Figure 15. Sequence of conformal maps (C5ad), taking the infinite strip in the $Z$-plane (the ‘tip region’) to the upper half unit disc in the $\zeta$-plane. The red and magenta portions are the symmetry boundaries where ${\rm Re}[h]=0$ and $E$, respectively. The blue parts are where $\mathrm {Im}[h]=0$.