Hostname: page-component-76fb5796d-zzh7m Total loading time: 0 Render date: 2024-04-28T01:30:15.725Z Has data issue: false hasContentIssue false

High-temperature oxidation behavior of arc ion plated NiCoCrAlYSiB coatings on cobalt-based superalloy

Published online by Cambridge University Press:  01 March 2006

Y.J. Tang
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China
Q.M. Wang
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China
F.H. Yuan
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China
J. Gong
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China
C. Sun*
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China
*
a) Address all correspondence to this author. e-mail: csun@imr.ac.cn
Get access

Abstract

NiCoCrAlYSiB coatings were deposited on the Co-based superalloy K40 by arc ion plating (AIP). The oxidation behavior of the bare alloy and of the coated specimens was tested in static air for 200 h at 1000 °C and 100 h at 1050 °C. The results showed that the oxidation rate of the system was greatly reduced by the addition of the NiCoCrAlYSiB coatings. Thin and adherent α–Al2O3 scales that formed on the coated specimens protected the substrates from further oxidation attack while non-protective oxide scales, mainly of Cr2O3 and CoCr2O4, appeared on bare K40 alloy. Element profiles on metallographic cross sections indicated that apparent interdiffusion occurred between the coatings and the substrates. The interdiffusion behavior and the resulting microstructure were investigated. As compared to aluminide coatings, NiCoCrAlYSiB coatings have less influence on the substrate microstructure.

Type
Articles
Copyright
Copyright © Materials Research Society 2006

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1.Yuan, F.H. High temperature oxidation of K40 cobalt alloy and its LPCVD aluminide coating & effect of creep stress on the alloy oxidation behavior. Postdoctoral Thesis, Chinese Academy of Sciences, Shengyang, China, (1999).Google Scholar
2.Nicholls, J.R.: Advance in coating design for high-performance gas turbines. MRS Bull. 28, (9), 659 (2003).CrossRefGoogle Scholar
3.Warnes, B.M., DuShane, N.S., Cockerill, J.E.: Cyclic oxidation of diffusion aluminide coatings on cobalt base super alloys. Surf. Coat. Technol. 148, 163 (2001).CrossRefGoogle Scholar
4.Liu, P.S., Liang, K.M., Gu, S.R.: High-temperature oxidation behavior of aluminide coatings on a new cobalt-base superalloy in air. Corros. Sci. 43, 1217 (2001).CrossRefGoogle Scholar
5.Rhys-Jones, T.N.: Coatings for blade and vane applications in gas turbines. Corros. Sci. 29, 623 (1989).CrossRefGoogle Scholar
6.Wang, B., Gong, J., Wang, A.Y., Sun, C., Huang, R.F., Wen, L.S.: Oxidation behavior of NiCrAlY coatings on Ni-based superalloy. Surf. Coat. Technol. 149, 70 (2002).CrossRefGoogle Scholar
7.Wang, B., Sun, C., Gong, J., Huang, R.F., Wen, L.S.: Oxidation behaviour of the alloy IC-6 and protective coatings. Corros. Sci. 46, 519 (2004).CrossRefGoogle Scholar
8.Dragos, U., Gabriela, M., Waltraut, B., Ioan, C.: Improvement of the oxidation behavior of electron beam remelted MCrAlY coatings. Solid State Sci. 7, 459 (2005).Google Scholar
9.Zhou, C.G., Yu, J.S., Gong, S.K., Xu, H.B.: Influence of water vapor on the isothermal oxidation behavior of low pressure plasma sprayed NiCrAlY coating at high temperature. Surf. Coat. Technol. 161, 86 (2002).Google Scholar
10.Wang, B., Gong, J., Sun, C., Huang, R.F., Wen, L.S.: The behavior of MCrAlY coatings on Ni3Al-base superalloy. Mater. Sci. Eng. A357, 39 (2003).CrossRefGoogle Scholar
11.Li, S.S., Song, J.X., Zhou, C.G., Gong, S.K., Han, Y.F.: Microstructure evolution of NiCoCrAlY overlay coating for Ni3Al based alloy IC6 turbine vane during long term engine test. Intermetallics 13, 309 (2005).CrossRefGoogle Scholar
12.Wang, Q.M., Wu, Y.N., Ke, P.L., Cao, H.T., Gong, J., Sun, C., Wen, L.S.: Hot corrosion behavior of AIP NiCoCrAlY(SiB) coatings on nickel base superalloys. Surf. Coat. Technol. 186, 389 (2004).Google Scholar
13.Wu, Y.N., Wang, Q.M., Ke, P.L., Sun, C., Gong, J., Wang, F.H., Wen, L.S.: Evaluation of arc ion plated NiCoCrAlYSiB coatings after oxidation at 900–1100 °C. Surf. Coat. Technol. 200, 2857 (2006).CrossRefGoogle Scholar
14.Wang, Q.M., Tang, Y.J., Guo, M.H., Ke, P.L., Gong, J., Sun, C., Wen, L.S.: Thermal shock cycling behavior of NiCoCrAlYSiB coatings on Ni-base superalloys I. Accelerated oxidation attack. Mater. Sci. Eng. A406, 337 (2005).Google Scholar
15.Paldey, S., Deevi, S.C.: Single layer and multilayer wear resistant coatings of (Ti,Al)N: A review. Mater. Sci. Eng. A342, 58 (2003).CrossRefGoogle Scholar
16.Anders, A.: Approaches to rid cathodic arc plasmas of macro- and nanoparticles: A review. Surf. Coat. Technol. 120/121, 319 (1999).Google Scholar
17.Vetter, J., Knotek, O., Brand, J., Beele, W.: MCrAlY coatings deposited by cathodic vacuum arc evaporation. Surf. Coat. Technol. 68/69, 27 (1994).CrossRefGoogle Scholar
18.Leontiev, S.A., Kuznetsov, V.G., Rybnikov, A.I., Burov, I.V.: Structure and properties of protective coatings produced by vacuum arc deposition. Surf. Coat. Technol. 76/77, 41 (1995).Google Scholar
19.Liu, P.S., Liang, K.M.: High-temperature oxidation behavior of the Co-base superalloy DZ40M in air. Oxid. Met. 53, 351 (2000).Google Scholar
20.Xie, D., Xiong, Y., Wang, F.: Effect of an enamel coating on the oxidation and hot corrosion behavior of an HVOF-sprayed Co–Ni–Cr–Al–Y coating. Oxid. Met. 59, 503 (2003).CrossRefGoogle Scholar
21.Sun, C., Wang, Q.M., Tang, Y.J., Guan, Q.F., Gong, J., Wen, L.S.: Microstructure and initial stage oxidation of NiCoCrAlY coatings deposited by arc ion plating technique. Acta Metall. Sinica 41, 1167 (2005).Google Scholar
22.Choquet, P., Mevrel, R.: Microstructure of alumina scales formed on NiCoCrAl alloys with and without yttrium. Mater. Sci. Eng. A120, 153 (1989).CrossRefGoogle Scholar
23.Sims, C.T.: A contemporary view of cobalt-base alloys. J. Met. 21, 27 (1969).Google Scholar
24.Lane, J.R., Grant, N.J.: Carbide reactions in high-temperature alloys. Trans. ASM 44, 113 (1952).Google Scholar
25.Brumm, M.W., Grabke, H.J.: The oxidation behavior of NiAl–I. phase transformations in the alumina scale during oxidation of NiAl and NiAl–Cr alloys. Corros. Sci. 33, 1677 (1992).Google Scholar
26.Klumpes, R., Marée, C.H.M., Schramm, E., de Wit, J.H.W.: The influence of chromium on the oxidation of β–NiAl at 1000 °C. Mater. Corros. 47, 619 (1996).Google Scholar
27.Rybicki, G.C., Smialek, J.L.: Effect of the θ–α–Al2O3 transformation on the oxidation behavior of β–NiAl + Zr. Oxid. Met. 31, 275 (1989).CrossRefGoogle Scholar
28.Goward, G.W., Boone, D.H.: Mechanism of formation of diffusion aluminide coatings on nickel-base superalloys. Oxid. Met. 3, 475 (1971).CrossRefGoogle Scholar