Hostname: page-component-848d4c4894-x5gtn Total loading time: 0 Render date: 2024-05-07T13:10:01.162Z Has data issue: false hasContentIssue false

Improved mechanical properties of 3D-printed SiC/PLA composite parts by microwave heating

Published online by Cambridge University Press:  09 October 2019

Yanqing Wang*
Affiliation:
School of Materials Science & Engineering, China University of Mining and Technology, Xuzhou 221116, China
Zengguang Liu
Affiliation:
School of Materials Science & Engineering, China University of Mining and Technology, Xuzhou 221116, China
Huwei Gu
Affiliation:
School of Materials Science & Engineering, China University of Mining and Technology, Xuzhou 221116, China
Chunzhi Cui
Affiliation:
Department of Training, Xuzhou, Engineer Command College, Jiangsu 221004, China
Jingbin Hao
Affiliation:
School of Mechatronic Engineering, China of Mining and Technology, Xuzhou 221116, China
*
a)Address all correspondence to this author. e-mail: cumtwyq@163.com
Get access

Abstract

Polylactic acid (PLA) filament 3D parts printed by fused deposition modeling (FDM) have poor mechanical properties because of weak fusion interfaces. This article shows that SiC-coated PLA filaments are effective means to increase mechanical performance of PLA composites that are microwave heated. Numerical calculations on temperature-rising characteristics and temperature distribution of the interface in the microwave field are shown. 3D-printed specimens of PLA/SiC composites were printed by FDM and heated in a microwave. The experiments show the SiC/PLA composite filaments have better temperature-rising characteristics and temperature distribution at 185 °C for 60 s in the microwave field, and this enabled the 3D-printed specimens to achieve in situ remelting on the interface and increased interface bonding between PLA filaments. The SiC/PLA composite specimens heated using microwave increased by 51% in tensile strength, 42% in tensile modulus, and 18.7% in interlayer breaking stress relative to PLA. These results provided a new approach for the improvement of FDM workpiece strength.

Type
Article
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Kennedy, Z.C., Christ, J.F., Evans, K.A., Arey, B.W., Sweet, L.E., Warner, M.G., Erikson, R.L., and Barrett, C.A.: 3D-printed poly(vinylidene fluoride)/carbon nanotube composites as a tunable, low-cost chemical vapour sensing platform. Nanoscale 9, 5458 (2017).CrossRefGoogle ScholarPubMed
Ozbolat, I.T., Peng, W., and Ozbolat, V.: Application areas of 3D bioprinting. Drug Discovery Today 21, 1257 (2016).CrossRefGoogle ScholarPubMed
Eisenmenger, L.B., Wiggins, R.H., Fults, D.W., and Huo, E.J.: Application of 3D printing in a case of osteogenesis imperfecta for patient education, anatomic understanding, preoperative planning, and intraoperative evaluation. World Neurosurg. 107, 1049 (2017).CrossRefGoogle Scholar
Teixeira, B.N., Aprile, P., and Kelly, D.J.: Evaluation of bone marrow stem cell response to PLA scaffolds manufactured by 3D printing and coated with polydopamine and type I collagen. COLAOB 19, 56 (2017).Google Scholar
Bergmann, C., Lindner, M., Zhang, W., Koczur, K., Kirsten, A., Telle, R., and Fischer, H.: 3D printing of bone substitute implants using calcium phosphate and bioactive glasses. J. Eur. Ceram. Soc. 30, 2563 (2010).CrossRefGoogle Scholar
Loo, A.H., Chua, C.K., and Pumera, M.: DNA biosensing with 3D printing technology. Analyst 142, 279 (2016).CrossRefGoogle Scholar
Scheithauer, U., Bergner, A., Schwarzer, E., Richter, H., and Moritz, T.: Studies on thermoplastic 3D printing of steel–zirconia composites. J. Mater. Res. 29, 1931 (2014).CrossRefGoogle Scholar
Campbell, T.A. and Ivanova, O.S.: 3D printing of multifunctional nanocomposites. Nano Today 8, 119 (2013).CrossRefGoogle Scholar
Woosley, S., Abuali, G.N., Kelkar, A., and Aravamudhan, S.: Fused deposition modeling 3D printing of boron nitride composites for neutron radiation shielding. J. Mater. Res. 6, 1 (2018).Google Scholar
Dowler, A., Heike, E.H., Schuppich, J., Luis, L.M., and Tanya, M.M.: 3D-printed extrusion dies: A versatile approach to optical material processing. Opt. Mater. Express 4, 1494 (2014).Google Scholar
Liu, Z., Wang, Y., Wu, B., Cui, C., Guo, Y., and Yan, C.: A critical review of fused deposition modeling 3D printing technology in manufacturing polylactic acid parts. Int. J. Adv. Manuf. Technol. 102, 2877 (2019).CrossRefGoogle Scholar
Jayanth, N. and Senthil, P.: Application of 3D printed ABS based conductive carbon black composite sensor in void fraction measurement. Composites, Part B 159, 224 (2018).Google Scholar
Wall, M.: Space station’s 3D printer makes wrench from“beamed up” design. December 23, 2014 Available at: https://www.space.com/28095-3d-printer-space-station-ratchet-wrench.html.Google Scholar
Anderson, J.: Full circle: NASA to demonstrate refabricator to recycle, reuse, repeat. National Aeronautics & Space Administration website, Aug. 28, 2017. Available at: https://www.nasa.gov/mission_pages/centers/marshall/images/refabricator.html.Google Scholar
Wang, L., Gramlich, W.M., and Gardner, D.J.: Improving the impact strength of poly(lactic acid) (PLA) in fused layer modeling (FLM). Polymer 114, 242 (2017).CrossRefGoogle Scholar
Shaffer, S., Yang, K., Vargas, J., Prima, M.A., and Voit, W.: On reducing anisotropy in 3D printed polymers via ionizing radiation. Polymer 55, 5969 (2014).CrossRefGoogle Scholar
Wang, Y., Wang, Z., Shen, C., and Wu, Y.: Research on enhancement of GFRP-anchor’s torsional strength. Sci. Eng. Compos. Mater. 19, 423 (2012).Google Scholar
Ravi, A.K., Deshpande, A., and Hsu, K.H.: An in-process laser localized pre-deposition heating approach to inter-layer bond strengthening in extrusion based polymer additive manufacturing. J. Manuf. Process. 24, 179 (2016).CrossRefGoogle Scholar
Patanwala, H.S., Hong, D., Vora, S.R., Bognet, B., and Ma, W.K.: The microstructure and mechanical properties of 3D printed carbon nanotube-polylactic acid composites. Polym. Compos. 10, 1 (2017).Google Scholar
Levenhagen, N.P. and Dadmun, M.D.: Bimodal molecular weight samples improve the isotropy of 3D printed polymeric samples. Polymer 122, 232 (2017).CrossRefGoogle Scholar
Zhao, D., Zhao, H., and Zhou, W.: Dielectric properties of nano Si/C/N composite powder and nano SiC powder at high frequencies. Phys. E 9, 679 (2001).CrossRefGoogle Scholar
Torres-Raya, C., Hernandez-Maldonado, D., Ramirez-Rico, J., and Garcia-Ganan, C.: Fabrication, chemical etching, and compressive strength of porous biomimetic SiC for medical implants. J. Mater. Res. 23, 3247 (2008).CrossRefGoogle Scholar
Li, G., Zhao, J., Wu, W., Jiang, J., Wang, B., Jiang, H., and Fuh, J.Y.H.: Effect of ultrasonic vibration on mechanical properties of 3D printing non-crystalline and semi-crystalline polymers. Materials 11, 826 (2018).CrossRefGoogle ScholarPubMed
Aïssa, B., Tabet, N., Nedil, M., Therriault, D., Rosei, F., and Nechache, R.: Electromagnetic energy absorption potential and microwave heating capacity of SiC thin films in the 1–16 GHz frequency range. Appl. Surf. Sci. 258, 5482 (2012).CrossRefGoogle Scholar
Patrick, L. and Choyke, W.J.: Static dielectric constant of SiC. Phys. Rev. B: Condens. Matter 2, 2255 (1970).CrossRefGoogle Scholar
Madelung, O., Rössler, U., and Schulz, M.: Silicon carbide (SiC) high-frequency dielectric constant. In Group IV Elements, IV–IV and III–V Compounds. Part a—Lattice Properties, O. Madelung, U. Rössler, and M. Schulz, eds. (Springer, Berlin, Heidelberg, 2001); p. 1.Google Scholar