Our overall intent is to develop improved electrically active prostheticdevices to allow interactions between regenerated nerve fibers (axons) andexternal electronics. To allow for infiltration of axons, these devices mustbe highly porous. Additionally, they must exhibit selective and structuredconductivity to allow the connection of electrode sites with externalcircuitry with tunable electrical properties that enable the transmission ofneural signals through physical connections to external circuitry (e.g.through attached wires.) The chosen material must be biocompatible withminimal irresolvable inflammatory response to allow intimate contact withregenerated nerve tissue and mechanically compatible with the surroundingnervous tissue.
We have utilized electrospinning and projection lithography as tools tocreate conductive, porous networks of non-woven biocompatible fibers inorder to meet the materials requirements for the neural interface. Thebiocompatible fibers were based on the known biocompatible materialpoly(dimethyl siloxane) (PDMS) as well as a newer biomaterial materialdeveloped in our laboratories, poly(butylene fumarate) (PBF). Both of thepolymers cannot be electrospun using conventional electrospinning techniquesdue to their low glass transition temperatures, so in situcrosslinking methodologies were developed to facilitate micro- andnano-fiber formation during electrospinning. The conductivity of theelectrospun fiber mats was controlled by varying the loading withmulti-walled carbon nanotubes (MWNTs).