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Droplet–turbulence interactions and quasi-equilibrium dynamics in turbulent emulsions

Published online by Cambridge University Press:  06 September 2019

Siddhartha Mukherjee
Affiliation:
Section of Transport Phenomena, Department of Chemical Engineering, Delft University of Technology, Van der Maasweg 9, 2629HZ, Delft, Netherlands
Arman Safdari
Affiliation:
Bernal Institute, School of Engineering, Faculty of Science and Engineering, University of Limerick, Limerick, V94 T9PX, Ireland
Orest Shardt
Affiliation:
Bernal Institute, School of Engineering, Faculty of Science and Engineering, University of Limerick, Limerick, V94 T9PX, Ireland
Saša Kenjereš
Affiliation:
Section of Transport Phenomena, Department of Chemical Engineering, Delft University of Technology, Van der Maasweg 9, 2629HZ, Delft, Netherlands
Harry E. A. Van den Akker*
Affiliation:
Section of Transport Phenomena, Department of Chemical Engineering, Delft University of Technology, Van der Maasweg 9, 2629HZ, Delft, Netherlands Bernal Institute, School of Engineering, Faculty of Science and Engineering, University of Limerick, Limerick, V94 T9PX, Ireland
*
Email addresses for correspondence: h.e.a.vandenakker@tudelft.nl, harry.vandenakker@ul.ie

Abstract

We perform direct numerical simulations (DNS) of emulsions in homogeneous isotropic turbulence using a pseudopotential lattice-Boltzmann (PP-LB) method. Improving on previous literature by minimizing droplet dissolution and spurious currents, we show that the PP-LB technique is capable of long stable simulations in certain parameter regions. Varying the dispersed-phase volume fraction $\unicode[STIX]{x1D719}$, we demonstrate that droplet breakup extracts kinetic energy from the larger scales while injecting energy into the smaller scales, increasingly with higher $\unicode[STIX]{x1D719}$, with approximately the Hinze scale (Hinze, AIChE J., vol. 1 (3), 1955, pp. 289–295) separating the two effects. A generalization of the Hinze scale is proposed, which applies both to dense and dilute suspensions, including cases where there is a deviation from the $k^{-5/3}$ inertial range scaling and where coalescence becomes dominant. This is done using the Weber number spectrum $We(k)$, constructed from the multiphase kinetic energy spectrum $E(k)$, which indicates the critical droplet scale at which $We\approx 1$. This scale roughly separates coalescence and breakup dynamics as it closely corresponds to the transition of the droplet size ($d$) distribution into a $d^{-10/3}$ scaling (Garrett et al., J. Phys. Oceanogr., vol. 30 (9), 2000, pp. 2163–2171; Deane & Stokes, Nature, vol. 418 (6900), 2002, p. 839). We show the need to maintain a separation of the turbulence forcing scale and domain size to prevent the formation of large connected regions of the dispersed phase. For the first time, we show that turbulent emulsions evolve into a quasi-equilibrium cycle of alternating coalescence and breakup dominated processes. Studying the system in its state-space comprising kinetic energy $E_{k}$, enstrophy $\unicode[STIX]{x1D714}^{2}$ and the droplet number density $N_{d}$, we find that their dynamics resemble limit cycles with a time delay. Extreme values in the evolution of $E_{k}$ are manifested in the evolution of $\unicode[STIX]{x1D714}^{2}$ and $N_{d}$ with a delay of ${\sim}0.3{\mathcal{T}}$ and ${\sim}0.9{\mathcal{T}}$ respectively (with ${\mathcal{T}}$ the large eddy timescale). Lastly, we also show that flow topology of turbulence in an emulsion is significantly moredifferent from single-phase turbulence than previously thought. In particular, vortex compression and axial straining mechanisms increase in the droplet phase.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s) 2019
Figure 0

Figure 1. Evolution of average kinetic energy $\langle E_{k}\rangle$ and enstrophy $\langle \unicode[STIX]{x1D714}^{2}\rangle$ in the single-phase turbulence simulation with $Re_{\unicode[STIX]{x1D706}}=95$. Both $\langle E_{k}\rangle$ and $\langle \unicode[STIX]{x1D714}^{2}\rangle$ reach steady state, confirming the balance between the energy dissipation and power input. In the inset, both profiles have been normalized by their time-averaged value over the latter $3/4$ of the simulation duration.

Figure 1

Figure 2. Cross-sections (at $z=N_{x}/2$) show snapshots of the velocity magnitude $|u|$ (a) and enstrophy $\unicode[STIX]{x1D714}^{2}$ (b) at time $t=500\unicode[STIX]{x1D70F}_{k}$. Features typical of turbulent flow can be seen, where the velocity field shows features across several lengthscales while enstrophy remains localized in small-scale structures.

Figure 2

Figure 3. Kinetic energy spectrum for the single-phase simulation shown together with a sample spectrum from the Johns Hopkins Turbulence Database (JHTD, with $Re_{\unicode[STIX]{x1D706}}=433$). The chosen normalization is only to compare the shape of the two spectra along with a $k^{-5/3}$ inertial range scaling. The spectrum is further averaged over 20 realizations separated by $50\unicode[STIX]{x1D70F}_{k}$.

Figure 3

Table 1. Simulation parameters for all cases. Here viscosity $\unicode[STIX]{x1D708}$ and interfacial tension $\unicode[STIX]{x1D6FE}$ are in lattice units [lu], along with length and time measured as multiples of $\unicode[STIX]{x0394}x$ and $\unicode[STIX]{x0394}t$. The density and viscosity ratio between the components is kept at unity. The turbulence forcing is distributed over the range of wavenumbers from $k_{a}$ to $k_{b}$ centred at $k_{f}$. The fluid densities are initialized to $\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FC},\unicode[STIX]{x1D6FD}}^{in}=4.0$, $\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FC},\unicode[STIX]{x1D6FD}}^{out}=0.77$. The average kinetic energy $\langle E_{k}\rangle =(\sum _{k}E(k))/N$, and the average rate of energy dissipation $\langle \unicode[STIX]{x1D716}\rangle =(\sum _{k}2\unicode[STIX]{x1D708}k^{2}E(k))/N$.

Figure 4

Figure 4. Dispersion formation under turbulence, for increasing volume fractions $\unicode[STIX]{x1D719}\in \{0.01,0.06,0.15,0.2,0.45\}$ corresponding to simulation P1–P5 in table 1 (top to bottom). The time instances are $t/\unicode[STIX]{x1D70F}_{k}\approx 0,10,40,100$ (left to right), and the dispersions are subjected to identical turbulence forcing.

Figure 5

Figure 5. A sample of the dispersed-phase density ($\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}$, scaled by a factor of $1/200$), $x$-velocity ($u_{x}$) and $x$-vorticity ($\unicode[STIX]{x1D714}_{x}$) are shown along an arbitrary line passing through the P4 dataset along the $x$-axis, at time $t=190\unicode[STIX]{x1D70F}_{k}$ when the turbulence and dispersion are fully developed.

Figure 6

Figure 6. Evolution of volume fraction $\unicode[STIX]{x1D719}$ normalized by the initial volume fraction $\unicode[STIX]{x1D719}_{0}$, for the same turbulence intensity across simulations. There is more droplet dissolution for lower $\unicode[STIX]{x1D719}$ values, while the decrease is not monotonic as new smaller droplets can be formed as well.

Figure 7

Figure 7. Evolution of the number of droplets ($N_{d}$) in the system, which attains its characteristic value around $75\unicode[STIX]{x1D70F}_{k}$ and oscillates around a temporal mean. The $\unicode[STIX]{x1D719}=0.06$ case produces the highest number of droplets (around 250), which is seen in (b) where $\overline{N_{d}}$ is $N_{d}$ averaged from $75\unicode[STIX]{x1D70F}_{k}$ to $200\unicode[STIX]{x1D70F}_{k}$, and the error bars show the standard deviation.

Figure 8

Figure 8. Evolution of the droplet number density $N_{d}$ and the relative volume fraction $\unicode[STIX]{x1D719}/\unicode[STIX]{x1D719}_{0}$ is compared for different dispersed-phase initial conditions for simulation P3 with $\unicode[STIX]{x1D719}=0.15$. The ‘single’ case starts with one droplet of $\unicode[STIX]{x1D719}=0.15$ while the ‘multiple’ case distributes the same droplet volume over $216$ smaller droplets, all equally spaced. Both cases proceed to the same final state, with almost the same average morphology, and the coincidence is expected to increase over a longer simulation duration.

Figure 9

Figure 9. Droplet size distributions for varying volume fractions (on a $256^{3}$ domain). Case (a$\unicode[STIX]{x1D719}=0.01$ shows a peak around $d/\unicode[STIX]{x1D702}\approx 10$, which rapidly falls off at higher $d/\unicode[STIX]{x1D702}$. Cases (b$\unicode[STIX]{x1D719}=0.06$ and (c$\unicode[STIX]{x1D719}=0.15$ have a wider range of droplet sizes, and the distribution follows a $d^{-10/3}$ scaling in the range $d>d_{max}$. The distributions also weakly show a $d^{-3/2}$ scaling over some droplet sizes in the range $d (most prominently case (d)). For $\unicode[STIX]{x1D719}\geqslant 0.20$, a significant secondary peak at high $d/\unicode[STIX]{x1D702}$ indicates the few large connected regions that form in the periodic simulation domain, along with multiple smaller satellite droplets. The vertical dashed line shows the Hinze scale and the vertical dotted line marks the limit to the left of which the Cahn number $Ch\sim O(1)$ and droplets become unstable.

Figure 10

Figure 10. Kinetic energy spectra are shown in panel (a), which are obtained from varying $\unicode[STIX]{x1D719}$ simulations, i.e. P1–P5 (averaged between $75\unicode[STIX]{x1D70F}_{k}$ and $100\unicode[STIX]{x1D70F}_{k}$, sampled every $2\unicode[STIX]{x1D70F}_{k}$), where $\overline{E(k)}=E(k)/\sum _{k}E(k)$. At higher $\unicode[STIX]{x1D719}$ values, the turbulence cascade is suppressed at intermediate wavenumbers (seen as deviations from Kolmogorov’s $k^{-5/3}$ scaling). Panel (b) shows the compensated spectra, where the trends can be seen more clearly. At higher wavenumbers, droplet coalescence adds kinetic energy to the smaller scales, which is stronger at higher $\unicode[STIX]{x1D719}$ values due a higher chance of coalescence in a dense dispersion. The vertical line in panel (b) corresponds approximately to the inverse of the Hinze scale.

Figure 11

Figure 11. Compensated spectra for cases P1 and T5 showing the presence of an inertial range.

Figure 12

Figure 12. Weber spectrum $We(k)$ for cases P3–P5, along with a close look (inset) at case P3 near $We=1$, which occurs at $k/k_{f}=2.5$, which closely corresponds to the scale at which there is a transition in the droplet distribution power-law slopes (figure 9c,d).

Figure 13

Figure 13. Evolution of the relative volume fraction $\unicode[STIX]{x1D719}/\unicode[STIX]{x1D719}_{0}$ for varying turbulence intensity simulations (cases T1–T5 in table 1). Increasing $Re_{\unicode[STIX]{x1D706}}$ causes greater droplet dissolution leading to a lower settling value of $\unicode[STIX]{x1D719}/\unicode[STIX]{x1D719}_{0}$. This effect limits the parameter space that can be simulated with the original PP-LB method, as shown by cases T4 and T5.

Figure 14

Figure 14. Decreasing the Cahn number is shown to reduce droplet dissolution. Simulation T3 is performed again on a larger domain (i.e. simulation T3R), while keeping the energy density the same, as shown in (a). Panel (b) shows the volume fraction evolution for the two simulations. The droplet dissolution effect is lower in T3R and the stable $\unicode[STIX]{x1D719}$ value is a factor $2$ higher than T3. Upon scaling time with the square of the domain size, the two curves collapse for the initial droplet dissolution phase until steady state is reached. Lower droplet dissolution is an effect of increased separation between the flow timescale and component diffusion timescale (as shown in the inset of (b), where $\unicode[STIX]{x1D719}$ reduces at a slower rate for T3R).

Figure 15

Figure 15. Evolution of the number of droplets ($N_{d}$) for increasing turbulence intensity, indicated by $Re_{\unicode[STIX]{x1D706}}$. Increasing $Re_{\unicode[STIX]{x1D706}}$ leads to a larger number of droplets in the system, also widening the droplet distributions as seen from the fluctuations in the $N_{d}$ evolution. $\overline{N(d)}$ is obtained by averaging $N(d)$ after steady-state conditions are reached.

Figure 16

Figure 16. Concentration spectrum and characteristic length characterizing the dispersion morphology for increasing turbulence intensity simulations, corresponding to cases T1, T2 and T5 in table 1. The structure factor $S(k,t)$ was time averaged over 10 realizations separated by ${\approx}50\unicode[STIX]{x1D70F}_{k}$, and further normalized by $\sum _{k}S(k,t)$ to compare the relative difference in concentration at each wavelength. Increasing $Re_{\unicode[STIX]{x1D706}}$ generates smaller droplets which is seen in the reduction of the characteristic length.

Figure 17

Figure 17. Volumetric droplet distribution for increasing domain sizes while maintaining the same energy density (power input) for cases D1, D2 and D3 with $N_{x}=128^{3},256^{3}$ and $384^{3}$ respectively. The resolution of large droplet extensions becomes feasible at higher domain sizes. Here dark blue to orange goes from the droplet interior to the matrix phase.

Figure 18

Figure 18. Droplet size distributions for cases D1–D4, all with $\unicode[STIX]{x1D719}=0.15$ and $Re_{\unicode[STIX]{x1D706}}\approx 30$. The total number of droplets considered between times $150\unicode[STIX]{x1D70F}_{k}{-}600\unicode[STIX]{x1D70F}_{k}$ are ${\approx}5000,40\,000,54\,000,133\,000$ for $N_{x}=128,256,384,512$ respectively. The dashed vertical line shows the Hinze scale and the dotted vertical line marks the limit $Ch\sim O(1)$.

Figure 19

Figure 19. Dispersion morphology characterized with the (a) concentration spectrum $k^{2}S(k,t)$ and (b) characteristic length $L(t)$ for cases D1–D4. The concentration spectrum is averaged between times $150\unicode[STIX]{x1D70F}_{k}{-}600\unicode[STIX]{x1D70F}_{k}$, sampled every $4\unicode[STIX]{x1D70F}_{k}$. The importance of separation between the domain size $N_{x}$ or $k_{min}$ and the dominant lengthscales characterizing the dispersion, i.e. $k_{d}$ or $L(t)$, is evident from the fact that these two lengthscales can become comparable.

Figure 20

Figure 20. Volumetric droplet distribution for cases D4 and D5, where the forcing wavenumber is changed from $k_{f}=6$ to $k_{f}=1.5$, shown at $400\unicode[STIX]{x1D70F}_{k}$. The D4 case shows a preponderance of smaller, more spherical droplets while D5 has more elongated filaments, possibly sustained due to the long wavelength of the forcing.

Figure 21

Figure 21. Droplet size distributions comparing (a) cases D4 ($k_{f}=6.0$, $\unicode[STIX]{x1D719}=0.15,Re_{\unicode[STIX]{x1D706}}=30$) and D5 ($k_{f}=1.5,\unicode[STIX]{x1D719}=0.20,Re_{\unicode[STIX]{x1D706}}=118$), and (b) cases D2 ($k_{f}=3.0,Re_{\unicode[STIX]{x1D706}}=30$) and P3 ($k_{f}=2.0,Re_{\unicode[STIX]{x1D706}}=47$).

Figure 22

Figure 22. Evolution of state-space variables $N_{d}$, $\langle E_{k}\rangle$, $\langle \unicode[STIX]{x1D714}^{2}\rangle$ and $\langle E_{\unicode[STIX]{x1D6FE}}\rangle$ (from case T5). The $y$-axis is in arbitrary units [a.u.] for each quantity since they have been normalized by their time-averaged values between $50\unicode[STIX]{x1D70F}_{k}$ and $1000\unicode[STIX]{x1D70F}_{k}$, to scale the fluctuations to around a mean value of $1$ (to facilitate visual comparison between the different curves). In panels (a) to (c), peaks in $\langle E_{k}\rangle$ are shown to be manifested in the $\langle \unicode[STIX]{x1D714}^{2}\rangle$ evolution with a small time delay, which are then found in the $N_{d}$ evolution with a further time delay, in a cascade of cause and effect. Two such instances have been shown using the vertical lines extending from panel (a) to panel (c), which approximately indicate individual sequences of cascading events. Similarly, peaks in $\langle E_{\unicode[STIX]{x1D6FE}}\rangle$ are found to precede peaks in $N_{d}$, two instances of which have also been shown using the vertical lines between panels (c) and (d).

Figure 23

Figure 23. Correlation between $N_{d}$, $\langle E_{k}\rangle$ and $\langle \unicode[STIX]{x1D714}^{2}\rangle$ for case T5. Here $N_{d}$ consistently correlates strongly with $\langle E_{k}\rangle$ with a temporal delay of $0.9{\mathcal{T}}$, while $\langle E_{\unicode[STIX]{x1D6FE}}\rangle$ is found to attain its maximum value before $N_{d}$, hinting that breakup occurs via extension of droplets into long filaments.

Figure 24

Figure 24. Quasi-periodic evolution of droplet morphology, cyclically visiting a typical state ‘a’ marked by low $N_{d}$ (and hence low $\langle E_{\unicode[STIX]{x1D6FE}}\rangle$) and high $\langle E_{k}\rangle$ and state ‘c’ marked by large $N_{d}$ (and $\langle E_{\unicode[STIX]{x1D6FE}}\rangle$) and low $\langle E_{k}\rangle$. The transition from ‘a’ to ‘c’ happens via a dominance of breakup shown in state ‘b’, while the return from ‘c’ to ‘a’ via state ‘d’ happens due to dominant coalescence. These snapshots are from case T5.

Figure 25

Figure 25. Planar cross-sections (at $z=N_{x}/2$) of the enstrophy field $\unicode[STIX]{x1D714}^{2}$ normalized by the average enstrophy $\langle \unicode[STIX]{x1D714}^{2}\rangle$ along with droplet contours for varying $\unicode[STIX]{x1D719}$ values (cases P1–P4). These snapshots show the typical enstrophy profiles with localized intense vorticity often concentrated around droplet interfaces, which leads to droplet accretion.

Figure 26

Figure 26. (a) Schematic of the orientation angle $\unicode[STIX]{x1D703}$. Here $\widehat{\boldsymbol{n}}$ is the normal unit vector to the interface and $\widehat{\unicode[STIX]{x1D74E}}$ is the vorticity unit vector at that point. (b) Alignment between vorticity and the local interface normal is shown as the joint PDF of the cosine of the angle between them and the magnitude of vorticity, for the two extreme cases of $\unicode[STIX]{x1D719}=0.01$ (simulation P1) and $\unicode[STIX]{x1D719}=0.45$ (simulation P5), the intermediate cases being in between these two. The contour levels have been logarithmically spaced. Stronger vorticity ($\unicode[STIX]{x1D714}>0.5\langle \unicode[STIX]{x1D714}^{2}\rangle ^{1/2}$, above the black dashed lines) tends to align orthogonal to the interface while weaker vorticity remains randomly aligned with the interface with a more uniform distribution.

Figure 27

Figure 27. The four distinct flow topologies of turbulent flow shown in the plane of $Q$ and $R$, i.e. the second and third invariants of the velocity gradient tensor $A_{ij}$. ‘SFS’ is stable focus stretching, ‘UFC’ is unstable focus compression, ‘SN/S/S’ is stable-node/saddle/saddle and ‘UN/S/S’ is unstable-node/saddle/saddle. This figure is an adaptation from the classification in Ooi et al. (1999).

Figure 28

Figure 28. Joint PDFs of the second and third invariants ($Q$ and $R$) of the velocity gradient tensor show the typical teardrop profile characteristic of single-phase turbulence being modified into a more symmetric profile with an increase in axial straining and vortex compression. Here $\langle Q_{w}\rangle =\langle \unicode[STIX]{x1D714}^{2}\rangle /4$ and the quantities are calculated over the entire multiphase velocity field, sampled at five time instances separated by $20\unicode[STIX]{x1D70F}_{k}$. The solid lines mark $Q=0$, $R=0$ and $D=27R^{2}/4+Q^{3}=0$, and the contour levels have been logarithmically spaced.

Figure 29

Figure 29. Joint PDFs of $QR$ sampled in the droplet phase (‘d’) and continuous phase (‘c’) for cases D4 and D5. The $QR$ profile appears to flip on the $R=0$ axis for the droplet phase, with a striking increase in vortex compression and axial straining. The continuous phase $QR$ profile remains mostly tear-drop like with minor increase in axial straining.

Figure 30

Figure 30. Normalized phase fraction evolution for varying $\unicode[STIX]{x1D70C}^{c}$ used to segment droplets. Here $\unicode[STIX]{x1D70C}^{c}$ is reported as a fraction of $\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}^{in}$, while $\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}^{out}/\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}^{in}=0.1$, therefore the useful range of $\unicode[STIX]{x1D70C}^{c}/\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}^{in}$ is $0.1$ to $1.0$, and $\unicode[STIX]{x1D70C}^{c}/\unicode[STIX]{x1D70C}_{\unicode[STIX]{x1D6FD}}^{in}=0.55$ is halfway.

Figure 31

Figure 31. Evolution of droplet number density $N_{d}$ for varying $\unicode[STIX]{x1D70C}^{c}$ shows that the number of droplets identified is almost independent of $\unicode[STIX]{x1D70C}^{c}$.