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Deagglomeration of cohesive particles by turbulence

Published online by Cambridge University Press:  25 January 2021

Yuan Yao*
Affiliation:
Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109-2125, USA
Jesse Capecelatro
Affiliation:
Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109-2125, USA Department of Aerospace Engineering, University of Michigan, Ann Arbor, MI 48109-2125, USA
*
Email address for correspondence: yyaoaa@umich.edu

Abstract

We present a numerical study analysing the breakup of a single cohesive particle aggregate in turbulence. Solid particles with diameters smaller than the Kolmogorov length scale ($d_p<\eta$) are initially aggregated into a spherical ‘clump’ of diameter $D>\eta$ and placed in homogeneous isotropic turbulence. Parameters are chosen relevant to dust or powder suspended in air such that cohesion due to van der Waals is important. Simulations are performed using an Eulerian–Lagrangian framework that models two-way coupling between the fluid and solid phases and resolves particle–particle interactions. Aggregate breakup is investigated for different adhesion numbers ${Ad}$, Taylor microscale Reynolds numbers ${Re}_\lambda$ and non-dimensional clump sizes $D/d_p$. The intermittency of turbulence is found to play a key role on the early stage breakup process, which can be characterized by a turbulent adhesion number ${Ad}_\eta$ that relates the potential energy of the van der Waals force to turbulent shear stresses. A scaling analysis shows that the time rate of breakup for each case collapses when scaled by ${Ad}_\eta$ and an aggregate Reynolds number proportional to $D$. A phenomenological model of the breakup process is proposed that acts as a granular counterpart to the Taylor analogy breakup (TAB) model commonly used for droplet breakup. Such a model is useful for predicting particle breakup in coarse-grained simulation frameworks, such as Reynolds-averaged Navier–Stokes, where relevant spatial and temporal scales are not resolved.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Simulation configuration shown with background fluid velocity (blue, low; red, high). Particles are initially close-packed in a spherical aggregate of diameter $D$. Particles are fixed in place until the flow reach a statistically stationary state prior to deagglomeration.

Figure 1

Table 1. Parameters used in the simulations with square brackets denoting the parameter range.

Figure 2

Figure 2. Multiscale time-stepping algorithm used in the simulations. For each fluid time step ${\rm \Delta} t$, particles are subiterated at a smaller time step ${\rm \Delta} t_p$ until they are in sync with the fluid.

Figure 3

Figure 3. The first column shows an initially spherical particle aggregate ($D=20d_p$) suspended in homogeneous isotropic turbulence. The remaining columns show particle positions after $t/\tau _p = 4$ coloured by their velocity (blue, low; red, high) for different values of ${Ad}$ and ${{Re}_\lambda }$.

Figure 4

Figure 4. Instantaneous fluid stress at the aggregate surface ($-$) and within the entire domain ($--$) normalized by the root-mean-square quantities with ${Re}_\lambda = 30$ and ${Ad} = 0.3$. Four realizations under consideration (${\bullet }$, red).

Figure 5

Figure 5. Characteristics of the aggregate for four different realizations with ${Re}_\lambda = 64$ and ${Ad = 0.3}$: (a) number of particles, (b) normalized Gyration radius and (c) fractal dimension of the particle clump. Line types $-$, $-\,\cdot$, $--$ and $\cdots$ correspond to red data points from left to right shown in figure 4.

Figure 6

Figure 6. Temporal evolution of (a) the number of particles and (b) gyration radius of the aggregate for ${Re}_\lambda = 64$ and ${Ad} = 0,0.3,0.6,1.2,1.8,3$ (from black to light gray).

Figure 7

Figure 7. The plots on the left temporal evolution of the number of particles (blue) and gyration radius (red) of the aggregate and corresponding fluid stress at the aggregate surface for ${Ad} = 3$ and ${Re}_\lambda = 64$. Stair-step behaviour is observed in the statistics indicating intermediate breakup occurs when the local fluid stress exceeds a threshold value. In ($a$)–($f$) the corresponding instantaneous snapshots of particle position are shown, with iso-contour of $\alpha = 0.75$ (white) representing the surface of the aggregate. Colour scheme is the same as figure 3.

Figure 8

Figure 8. Breakage regime diagram for a particle aggregate suspended in homogeneous isotropic turbulence for ${Re}_\lambda = 30$ ($\blacklozenge$, red), 43 ($\bullet$, green), 64 ($\blacktriangle$, blue) and non-dimensional clump size $D/d_p = 10\ \text {(solid)}, 20\ \text {(hollow)}$, with $+$ and $\times$ denoting cases without breakage for $D/d_p = 10$ and 20, respectively. The linear dashed line separating the breakup outcome is given by ${Ad}_{\eta , {crit}}=\gamma /(\rho _{p} u_{{rms}}^{2} \eta )=1.8$.

Figure 9

Figure 9. Rate of deagglomeration quantified by the time-rate-of-change of number of particles within the aggregate for different ${Ad}$, ${Re}_\lambda = 30$ ($\blacklozenge$, red), 43 ($\bullet$, green), 64 ($\blacktriangle$, blue) and aggregate size $D/d_p = 10\ \text {(solid)}, 20\ \text {(hollow)}$. Rate of deagglomeration plotted (a) as a function of Ad and (b) as a function of ${Re}_D(1 - {Ad}_\eta /{Ad}_{\eta ,{crit}})$. Here ${\dot{N}_c}\tau _p=28\,{Re}_D(1 - {Ad}_\eta /{Ad}_{\eta ,{crit}})$ ($--$).

Figure 10

Figure 10. Time to initial breakup $t_{br}$ as a function of the turbulent adhesion number. Symbols are the same as figure 8. The black line corresponds to (4.14) with $C_F = 0.8$, $C_k = 2\times 10^{-4}$, $C_d = 0.3$ and $C_b = 1$. The vertical dashed lines correspond to ${Ad}_\eta = 0.5$ and ${Ad}_\eta = 1.8$.

Figure 11

Figure 11. Scaling of the mean granular temperature within the aggregate for $D=10d_p$ (blue) and $20d_p$ (red). Here $\varTheta /(\varGamma d_p)^2 = 0.2\,{{Re}}_D^{-1}$ ($--$).

Figure 12

Table 2. Breakup time ($t_{{br}}$) and time rate of breakup (${\dot{N}_c}$) for different values of model parameters. Values used in the primary study displayed in bold.

Figure 13

Figure 12. Total-effect Sobol sensitivity index of time-to-breakup (a,c) and breakup rate (b,d) for ${Ad}=0.3$ and $3.0$ normalized by the global variance of each QoI. Particle stiffness $k$ (blue), restitution coefficient $\textrm {e}$ (orange), two-way coupling (yellow) and the fluid torque (purple).

Figure 14

Figure 13. Comparison of the velocity field and particle distribution with (a) one-way coupling and (b) two-way coupling for ${Re}_\lambda =64$ and ${Ad}=3$ at $t/\tau _f=60$. Colour scheme is the same as figure 1 with white dashed line showing the aggregate interface.

Figure 15

Figure 14. Evolution of the number of particles within the aggregate for (a) ${Ad}=0.3$ and (b) ${Ad}=3$ with ${Re}_\lambda =64$. van der Waals model of Gu et al. 2016 (black) and Hamaker 1937 (red) with $k=10$ ($-$), $100$ ($--$), $300$ ($-\,\cdot$) and $7000$ ($\cdots$) $\textrm {N}\ \textrm {m}^{-1}$. JKR theory (which is independent of $k$) (blue).