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Hydrodynamic cavitation reduction in semidilute turbulent polymer solution flows

Published online by Cambridge University Press:  28 November 2022

Reza Azadi
Affiliation:
Department of Mechanical Engineering, University of Alberta, Edmonton, Alberta T6G1H9, Canada
David S. Nobes*
Affiliation:
Department of Mechanical Engineering, University of Alberta, Edmonton, Alberta T6G1H9, Canada
*
Email address for correspondence: david.nobes@ualberta.ca

Abstract

The hydrodynamic cavitation in semidilute solution flows of a flexible polymer additive in water was experimentally explored in a mesoscale converging–diverging nozzle to elucidate the cavitation reduction effects of polymer additives. Rheological measurements demonstrated that polymer solutions were shear-thinning, with infinite viscosities larger than pure water. The polymer additives significantly mitigated the intensity of cloud cavitation and the growth of violent cavity structures in the tested solution concentrations. Under conditions of supercavitation, the tested polymer solutions could not suppress the growth of large structures but showed a reduction in the population of cavitation bubbles. The temporal evolution and spatial variation of cavitation structures in different concentrations were captured using high-speed imaging. Statistical analysis of the images showed that polymers reduce cavitation via three main mechanisms. (1) The longitudinal expansion of cavities downstream is attenuated relative to the pure water. The streamwise distribution of vapour-ratio fluctuations was flattened, and its peak was shifted upstream in the solutions. (2) Mean collapse and growth rate of cavitating bubble pockets and their fluctuations were noticeably relaxed by polymer additives. For a 400 p.p.m. solution (parts per million (p.p.m.)), a reduction of 65 % was measured relative to pure water flow at the highest tested flow rate. (3) Spectral analysis of the downstream pressure indicated that the shedding frequency at the cavitation inception was reduced as the solution's concentration increased. This reduction was as high as 70 % for a 400 p.p.m. solution. These results highlight the strong interplay between polymer additives and the generation of cavitation-related structures.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Figure 1. Schematic representation of the flow loop and its main components (not to scale).

Figure 1

Figure 2. Schematic representation of the flow path and the main dimensions and flow variables. The interrogated field-of-view (FOV) is highlighted with a pale-yellow rectangle, with its boundaries shown by dashed lines. The origin of the coordinate system is vertically located on the channel's centreline and horizontally located at the start of the divergence region.

Figure 2

Figure 3. Backlit illuminated optical set-up to visualize the flow. The high-current LED was equipped with biconvex lenses to focus the light beams and a diffuser to distribute them uniformly in the region of interest.

Figure 3

Table 1. Main optical properties of the imaging system.

Figure 4

Table 2. List of the examined PAM solutions with their main characteristics.

Figure 5

Figure 4. (a) Variation of the dynamic viscosity of the pure water and PAM solutions versus the shear rate. A dashed line depicts the fitted CY model for each solution with a concentration of more than 100 p.p.m. For pure water and the 100 p.p.m. solution, dashed lines show the average values in the span of the measured shear rates. The error bars indicate the standard deviations of three independent measurements. Here, ‘*’ signifies that the solution has experienced the cavitation process. (b) Changes of the numerically determined (see Appendix A) wall shear stress in the streamwise direction $\tau _{{{w}},x} (x)$ on the midspan of the channel in the pure water flow, plotted for three different ${ {\textit {Re}}}_{th}$. The inserted thick black curve illustrates the profile of the lower nozzle wall. A pale-green rectangle highlights the region of extreme shear stress.

Figure 6

Table 3. List of coefficients of the CY model for the tested PAM solutions, with their corresponding $r$ and $R$ coefficients. Here, ‘*’ signifies that the solution has experienced the cavitation process.

Figure 7

Table 4. Calculated average wall shear stresses for three different throat velocities in pure water flow using the PK friction factor and three-dimensional numerical simulation. Here, $\langle \rho _{L}\rangle =1000\,{\rm kg}\,{\rm m}^{-3}$ and $\mu _{wat}=0.91$ mPa s, the average measured water density and viscosity, were used in the calculations.

Figure 8

Table 5. Estimated average viscosities at the throat's wall and their corresponding ${{ {\textit {Re}}}_{th}}$ for different flow rates, based on the numerical results of the pure water flow simulation. Here, ‘*’ signifies that the solution has experienced the cavitation process.

Figure 9

Figure 5. Changes of the (a) elastic (storage) modulus $G^{\prime }$ and (b) viscous (loss) modulus $G^{\prime {\prime }}$ of different PAM solutions with angular frequency $\omega$. The strain rate was kept constant at 1 % and temperature at 20 $^\circ$C in all tests. The plotted profiles are the average of three independent measurements and the error bars show the standard deviation of the measurements at each frequency.

Figure 10

Figure 6. Variation of the Fanning friction factor, $c_{f}$, as a function of the straight tube's Reynolds number, $ {\textit {Re}}_{tu}$, in PAM solutions of various concentrations. The thick dashed line indicates the PK friction factor (White 2011) for turbulent water flow in smooth tubes. Virk's MDR asymptote (Virk et al.1970) for turbulent flow of dilute polymer solutions in smooth tubes is shown by the solid black line. Each point on the plot denotes the mean of three independent measurements, with a maximum standard deviation of 7 % of the mean value in all tests.

Figure 11

Figure 7. Degradation of the PAM solutions in time defined as the percentage ratio of the instantaneous drag reduction $DR (t)$ to the steady drag reduction of the flow system $DR_{0}$. Tests were conducted at $ {\textit {Re}}_{th}=3.0\times 10^{4}$.

Figure 12

Figure 8. Variation of the cavitation number $\sigma$ versus the throat Reynolds number ${ {\textit {Re}}}_{th}$ for ramp-up (increasing ${ {\textit {Re}}}_{th}$) and ramp-down (decreasing ${ {\textit {Re}}}_{th}$) tests for (a) 50 p.p.m., (b) 100 p.p.m., (c) 200 p.p.m. and (d) 400 p.p.m. PAM concentrations. The cavitation onset points are shown by vertical solid lines coloured according to the colour code used for each solution concentration in the plots.

Figure 13

Figure 9. Changes of $\sigma$ as a function of ${ {\textit {Re}}}_{th}$ for different concentrations of PAM solutions for the ramp-down tests when (a) inlet pressure $\langle p_{in} \rangle$ and (b) constant outlet pressure $\langle p_{out} \rangle$ is selected as the reference pressure in (3.1). Cyan circles highlight the cavitation onset and $\sigma _{i}$ denote the incipient cavitation number.

Figure 14

Figure 10. Snapshots of instantaneous cavitating pure water structures at (a${{ {\textit {Re}}}_{th}} = 2.9 \times 10^4$, $\sigma = 4.23$, (b${{ {\textit {Re}}}_{th}} = 3.8 \times 10^4$, $\sigma = 3.61$ and (c${{ {\textit {Re}}}_{th}} = 4.5 \times 10^4$, $\sigma = 3.37$, projected on the channel's midspan (plane $z = 0$). The white colour ($\alpha _{G}=1$) shows the cavitation areas, and the black colour ($\alpha _{G}=0$) demonstrates the bulk liquid. Sample growing and collapsing structures are annotated using green arrows. For related videos of (ac), refer to movies 1–3 available at https://doi.org/10.1017/jfm.2022.910.

Figure 15

Figure 11. Snapshots of instantaneous cavitating structures in 200 p.p.m. PAM solution flow at (a) ${{ {\textit {Re}}}_{th}} = 3.5 \times 10^4$, $\sigma = 4.48$, (b) ${{ {\textit {Re}}}_{th}} = 3.6 \times 10^4$, $\sigma = 4.37$ and (c) ${{ {\textit {Re}}}_{th}} = 4.3 \times 10^4$, $\sigma = 4.00$, projected on the channel's midspan (plane $z = 0$). The white colour ($\alpha _{G}=1$) shows the cavitation areas, and the black colour ($\alpha _{G}=0$) demonstrates the bulk liquid. Sample growing and collapsing cavitation structures are annotated using green arrows. For related videos of (ac), refer to movies 4–6.

Figure 16

Figure 12. Snapshots of instantaneous vapour ratio fields in different PAM solution flows at the convergence and throat regions for (a) ${{ {\textit {Re}}}_{th}} = 2.6 \times 10^4$, (b) ${{ {\textit {Re}}}_{th}} = 3.0 \times 10^4$ and (c) ${{ {\textit {Re}}}_{th}} = 3.4 \times 10^4$, projected on the channel's midspan (plane $z = 0$). The white colour ($\alpha _{G}=1$) shows the cavitation areas, and the black colour ($\alpha _{G}=0$) demonstrates the bulk liquid. The flow direction is from left to right and a pale-yellow rectangle, with dashed blue borders, signifies the throat region on each figure. For sample videos, refer to movies 7–8.

Figure 17

Figure 13. Spatiotemporal fields of cavitating PAM solutions for (a) ${{ {\textit {Re}}}_{th}} = 3.4 \times 10^4$, and (b) ${{ {\textit {Re}}}_{th}} = 4.4 \times 10^4$. Each row corresponds to a different concentration. From top to bottom, results for pure water, 50, 100, 200 and 400 p.p.m. solutions are illustrated, respectively. From the total imaging period of $T=0.895$ s, only 45 ms is illustrated for each flow condition.

Figure 18

Figure 14. Variation of the cavitation intensity ${\alpha '}_{G,rms}$ on the midspan plane $z=0$ and at the channel's centreline $y = 0$, for the selected range of flow conditions with increasing ${ {\textit {Re}}}_{th}$ and decreasing $\sigma$ for (a) pure water, (b) 100 p.p.m., (c) 200 p.p.m. and (d) 400 p.p.m. solution flows. The positions of ${[{\alpha '}_{G,rms}(y=0)]}_{max}$ are highlighted with cyan circles on each figure and connected with a black dashed line to demonstrate the variation of the maxima. The regions of cavitation detachment adjacent to the throat are emphasized using rectangles coloured in pale-green with dashed dark green outlines.

Figure 19

Figure 15. Variation of the normalized cavitation length with (a) throat Reynolds number ${ {\textit {Re}}}_{th}$ and (b) cavitation number $\sigma$ for pure water and four different concentrations of PAM solution in water.

Figure 20

Figure 16. Streamwise variation of the normalized r.m.s. of the time difference fluctuations of the collapsing vapour ratio field on the centreline $y = 0$ for (a) pure water and (b) 100 p.p.m., (c) 200 p.p.m. and (d) 400 p.p.m. PAM solutions in water at different flow conditions. The maxima positions are highlighted by cyan circles and connected by a black dashed line on each figure to elucidate their variation. The reduction of the maximum CCL at the highest flow rate in each PAM solution relative to its counterpart in pure water is also annotated in each figure.

Figure 21

Figure 17. Variation of the extrema of the collapsing and growing ${({\delta \alpha })'}_{G,rms}$, normalized by its corresponding extrema of ${\langle {\delta \alpha }_{G} \rangle }$ versus (a) ${ {\textit {Re}}}_{th}$ and (b) $\sigma$, for pure water and different solutions of PAM in water. The subscript ‘ext’ stands for extrema, i.e. a maximum or a minimum.

Figure 22

Figure 18. Spectral analysis results of the pressure fluctuation signal at the channel downstream, ${p'}_{d}$, in pure water flow at (a) ${ {\textit {Re}}}_{th}=3.6\times 10^{4}$, $\sigma = 3.69$ and (b) ${ {\textit {Re}}}_{th}=4.8\times 10^{4}$, $\sigma = 3.31$, and in 200 p.p.m. solution flow at (c) ${ {\textit {Re}}}_{th}=3.6\times 10^{4}$, $\sigma = 4.48$ and (d) ${ {\textit {Re}}}_{th}=4.8\times 10^{4}$, $\sigma = 4.86$. Cavitation onset of pure water and 200 p.p.m. solution occur, respectively, at ${ {\textit {Re}}}_{th,i}=2.5\times 10^{4}$, $\sigma _{i}=4.71$ and ${ {\textit {Re}}}_{th,i}=3.3\times 10^{4}$, $\sigma _{i}=4.42$. In each of (ad) subplots from left to right represent, respectively, the pressure fluctuation signal at the channel's downstream, ${p'}_{d}$, normalized by its maximum value ${p'}_{d,max}$, for a period of 2 s; the normalized PSD of ${p'}_{d}$ as a function of frequency, obtained using discrete FFT; the time-dependent behaviour of the signal's frequency, coloured by the normalized amplitude of the signal's CWT; and the normalized p.d.f. percentage of the maximum CWT-based signal frequency. Cyan circles on the PSD and p.d.f. plots highlight the maximum dominant frequencies obtained using FFT and CWT.

Figure 23

Figure 19. Throat hydraulic diameter $D_{h,th}$ based Strouhal number $St$ (see (3.2)) as a function of (a) the throat Reynolds number ${ {\textit {Re}}}_{th}$, and (b) cavitation number $\sigma$ in pure water and different PAM solution flows. Panels (a,b) and (c,d) display the results of PSD and CWT spectral analysis, respectively.

Figure 24

Figure 20. Cavitation length $L_{ca}$ based Strouhal number $St$ (see (3.2)) as a function of (a) the throat Reynolds number ${ {\textit {Re}}}_{th}$, and (b) cavitation number $\sigma$ in pure water and different PAM solution flows. Panels (a,b) and (c,d) display the results of PSD and CWT spectral analysis.

Figure 25

Figure 21. Representation of the channel geometry and the main boundary conditions used in the simulations. Mesh structure projected on the midspan of the channel is also illustrated. The pink sketch shows the wall profile at the midspan, and the region shadowed in blue displays the location of the lower throat wall, on which the streamwise shear stress was averaged, i.e. ${\tau }_{{w,th}}$.

Figure 26

Figure 22. (a) Changes of the average streamwise throat wall shear stress, ${\tau }_{{w,th}}$ with the throat Reynolds number ${ {\textit {Re}}_{th}}$. Here, the grey circles show the simulation results, and the black profile is a Gaussian fit on the results, with its equation inserted into the figure. The fit's coefficient of determination is $R=0.9993$. (b) Variation of the pressure coefficient $c_{p}$ with the streamwise position $x$ on the lower wall at the midspan of the channel. Line $c_{p}=0$ is illustrated with a horizontal black dashed line on the plot. A pale-green rectangle highlights the throat region. The projection of the lower channel wall on the midspan plane is inserted below the diagram for reference. The black regions show the body of the test section.

Figure 27

Figure 23. Spatiotemporal fields of $y$-averaged time difference of vapour ratio field ${\overline {\delta \alpha }}_{G}$, normalized by its maximum value, for (a) ${{ {\textit {Re}}}_{th}} = 3.4 \times 10^{4}$ and (b) ${{ {\textit {Re}}}_{th}} = 4.3 \times 10^{4}$. Each row corresponds to a different concentration, for which the value is annotated in the figure. Here, $T = 0.895$ s. The colour bar range is limited to $\pm$0.4 for better contrast.

Azadi and Nobes supplementary movie 1

Cavitating pure water structures at $\Rey_{\rm th}~=~2.9~\times~10^{4}$ and $\sigma$~=~4.23, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 1(Video)
Video 26.8 MB

Azadi and Nobes supplementary movie 2

Cavitating pure water structures at $\Rey_{\rm th}~=~3.8~\times~10^{4}$ and $\sigma$~=~3.61, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 2(Video)
Video 47.2 MB

Azadi and Nobes supplementary movie 3

Cavitating pure water structures at $\Rey_{\rm th}~=~4.5~\times~10^{4}$ and $\sigma$~=~3.37, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 3(Video)
Video 37.1 MB

Azadi and Nobes supplementary movie 4

Cavitating structures in a 200~ppm PAM solution in water at $\Rey_{\rm th}~=~3.5~\times~10^{4}$ and $\sigma$~=~4.48, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 4(Video)
Video 21.8 MB

Azadi and Nobes supplementary movie 5

Cavitating structures in a 200~ppm PAM solution in water at $\Rey_{\rm th}~=~3.6~\times~10^{4}$ and $\sigma$~=~4.37, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 5(Video)
Video 24.5 MB

Azadi and Nobes supplementary movie 6

Cavitating structures in a 200~ppm PAM solution in water at $\Rey_{\rm th}~=~4.3~\times~10^{4}$ and $\sigma$~=~4.00, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 6(Video)
Video 31.4 MB

Azadi and Nobes supplementary movie 7

Cavitating pure water structures at $\Rey_{\rm th}~=~3.0~\times~10^{4}$ and $\sigma$~=~3.90, at the throat region entrance, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 7(Video)
Video 23.7 MB

Azadi and Nobes supplementary movie 8

Cavitating structures in a 100~ppm PAM solution in water at $\Rey_{\rm th}~=~3.0~\times~10^{4}$ and $\sigma$~=~4.52, at the throat region entrance, projected on the channel’s midspan (plane $z$~=~0).

Download Azadi and Nobes supplementary movie 8(Video)
Video 18.6 MB