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Dynamics of the interaction of a pair of thin evaporating droplets on compliant substrates

Published online by Cambridge University Press:  27 December 2023

A. Malachtari
Affiliation:
Department of Chemical Engineering, Aristotle University of Thessaloniki, Thessaloniki 54124, Greece
G. Karapetsas*
Affiliation:
Department of Chemical Engineering, Aristotle University of Thessaloniki, Thessaloniki 54124, Greece
*
Email address for correspondence: gkarapetsas@auth.gr

Abstract

The dynamics of the interaction of a system of two thin volatile liquid droplets resting on a soft viscoelastic solid substrate are investigated theoretically. The developed model fully considers the effect of evaporative cooling and the generated Marangoni stresses due to the induced thermal gradients, while also accounting for the effect of the gas phase composition and the diffusion of vapour in the atmosphere of the droplets. Using the framework of lubrication theory, we derive evolution equations for both the droplet profile and the displacement of the elastic solid, which are solved in combination with Laplace's equation for the vapour concentration in the gas phase. A disjoining-pressure/precursor-film approach is used to describe contact-line motion. The evolution equations are solved numerically, using the finite-element method, and we present a thorough parametric analysis to investigate the physical properties and mechanisms that affect the dynamics of droplet interactions. The results show that the droplets interact through both the soft substrate and the gas phase. In the absence of thermocapillary phenomena, the combined effect of non-uniform evaporation due to the increased vapour concentration between the two droplets and elastocapillary phenomena determines whether the drop–drop interaction is attractive or repulsive. The Marangoni stresses suppress droplet attraction at the early stages of the drying process and lead to longer droplet lifetimes. For substrates with intermediate stiffness, the emergence of spontaneous symmetry breaking at late stages of evaporation is found. The rich dynamics of this complex system is explored by constructing a detailed map of the dynamic regimes.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press.
Figure 0

Figure 1. Schematic diagram of model geometry. (a) Initial configuration of a droplet with initial half-width $\hat {l}_0$ and initial height $\hat {h}_0$ resting on an undeformed compliant substrate at $\hat {z}=0$, which is attached to a rigid substrate at $\hat {z}=-\hat {H}$. (b) The soft solid deforms while the system of two droplets spreads and evaporates. (c) Magnified view of the contact line, where $\hat {\beta }$ is the precursor film thickness, $\hat {\theta }$ is the apparent contact angle and $\hat {\xi }_{max}$ denotes the maximum height of the wetting ridge. The local thickness of each droplet is given by $\hat {h}(\hat {x},\hat {t})=\hat {\zeta }(\hat {x},\hat {t})-\hat {\xi }(\hat {x},\hat {t})$.

Figure 1

Table 1. Properties of water and PDMS at 20 $^\circ$C and 1 atm.

Figure 2

Table 2. Order-of-magnitude estimate for the dimensionless parameters assuming $\epsilon =0.1$, $\Delta \hat {T}=3$ K.

Figure 3

Figure 2. Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for a single droplet for (a$M_a=0$ ($t_{ev}=4242$) and (b$M_a=5\times 10^{-3}$ ($t_{ev}=5366$), respectively, for $G=3$. The inset is an enlargement of the contact line region. The rest of the system parameters are the same with the ‘base’ case.

Figure 4

Figure 3. Time evolution of (a) the evaporation rate $J$ and (b) the interfacial temperature $T_s$, for a single droplet for $M_a=5\times 10^{-3}$ and $G=3$ ($t_{ev}=5366$).The rest of the system parameters are the same with the ‘base’ case.

Figure 5

Figure 4. Gas phase concentration profiles at different time instants for $M_a=5\times 10^{-3}$ and $G=3$: (a$t'=0$; (b) $t' = 0.02$; (c) $t'=0.4$; (d$t'=0.8$. The rest of the system parameters are the same with the ‘base’ case.

Figure 6

Figure 5. Time evolution of (a) the point of maximum deformation of the wetting ridge $\xi _{max}$, (b) the contact radius $r$ and (c) the apparent contact angle $\theta$ for a single droplet, varying substrate elasticity $G$ and for $M_a=0.005$. (d) Space–time plot of the droplet profiles at a soft substrate with $G=1$ and for $M_a=0.005$. The inset is a magnified view of the wetting ridge profiles during droplet spreading. The rest of the system parameters are the same with the ‘base’ case.

Figure 7

Figure 6. Time evolution of (a) the point of maximum deformation of the wetting ridge $\xi _{max}$ and (b) the apparent contact angle $\theta$ for a single droplet, varying substrate thickness $H$ and for $G=1$, $M_a=0.005$. The rest of the system parameters are the same with the ‘base’ case.

Figure 8

Figure 7. Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for two droplets drying on a soft substrate with $G=1$ and for (a$M_a=0.001$ ($t_{ev}=4667$) and (b$M_a=0.005$ ($t_{ev}=5889$), respectively. The inset is an enlargement of the height range of the contact line region of the left drop at $t'=0.4$. The rest of the system parameters are the same with the ‘base’ case.

Figure 9

Figure 8. Gas phase concentration profiles at different time instants for $G=1$ and $M_a=0.005$: (a$t'=0.002$; (b$t'=0.02$; (c$t'=0.08$; (d$t'=0.2$; (e$t'=0.5$; (f$t'=0.8$; ($t_{ev}=5889$). The rest of the system parameters are the same with the ‘base’ case.

Figure 10

Figure 9. Effect of $Pe_v$ on the spatial profile of (a) the evaporation rate $J$, (b) the interfacial temperature $T_s$, (c) the Marangoni stresses, $h({\partial \sigma }/{\partial x})$, at $t'=0.5$. (d) The time evolution of the distance between the droplets’ centres of mass, $\Delta x_{cm} = x_{cm,r}-x_{cm,l}$ for $G=1$, $M_a=0.005$ and the rest of the system parameters are the same with the ‘base’ case. The insets in (a) and (b) depict the spatial profiles for $Pe_v=0.1$ of $\partial J / \partial x$ and $\partial T_s / \partial x$, respectively.

Figure 11

Figure 10. Time evolution of (a) the length of footprint of the left drop, $\Delta x_{cl}$, (b) the distance between the two centres of mass, $\Delta x_{cm}$, and (c) the system mass, for different values of $M_a$ and for $G=1$. The rest of the system parameters are the same with the ‘base’ case.

Figure 12

Figure 11. Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for two droplets with (a) $G=10$ ($t_{ev}=4537$), (b) $G=500$ ($t_{ev}=4934$) and (c) $G=10^5$ ($t_{ev}=5048$), respectively, for $M_a=0$. The inset is an enlargement of the height range of the contact line region of the left drop at $t'=0.4$. (d) Time evolution of the system mass, varying substrate elasticity $G$. The rest of the system parameters are the same with the ‘base’ case.

Figure 13

Figure 12. Space–time plots of the droplet profiles for (a) $G=10$, (b) $G=100$, (c) $G=500$, (d) $G=10^5$, (e) $G=10^6$ and (f) $G=10^7$, for $M_a=0$. The rest of the system parameters are the same with the ‘base’ case.

Figure 14

Figure 13. Time evolution of (a) the distance between the two centres of mass $\Delta x_{cm}$ and (b) the centre of mass of the system $x_{cm,g}$, for $M_a=0$. The rest of the system parameters are the same with the ‘base’ case.

Figure 15

Figure 14. Space–time plots of the droplet profiles for (a) $E=10^{-8}$ and (b) $E=10^{-4}$, for $M_a=0$ and $G=10^7$. The domain length is $L=48$, $\mathcal {A}=120$ and the rest of the system parameters are the same with the ‘base’ case.

Figure 16

Figure 15. Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for two droplets with (a) $G=1$ ($t_{ev}=5889$), (b) $G=50$ ($t_{ev}=5329$) and (c) $G=500$ ($t_{ev}=5222$), respectively, for $M_a=0.005$. The inset is an enlargement of the height range of the contact line region of the left drop at $t'=0.4$. (d) Time evolution of the system mass varying substrate elasticity $G$. The rest of the system parameters are the same with the ‘base’ case.

Figure 17

Figure 16. Time evolution of (a) the distance between the two centres of mass $\Delta x_{cm}$ and (b) the centre of mass of the system $x_{cm,g}$, for $M_a=0.005$. (c) The contribution of the Marangoni stresses and capillary forces in the average $x$-velocity of droplet 1 and 2 for $G=500$ and $M_a=0.005$. The rest of the system parameters are the same with the ‘base’ case.

Figure 18

Figure 17. Map of the dynamic regimes depending on the value of Marangoni number, $M_a$, and substrate elasticity $G$. The rest of the system parameters are the same with the ‘base’ case. We note that the borders in this map have been added as a visual guide and are not precise.

Figure 19

Figure 18. Time evolution of (a) the system mass and (b) the centre of mass of the system $x_{cm,g}$ varying the height $d_g$ of the gas phase. Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for two droplets with (c) $dg=10$ ($t_{ev}= 6810$) and (d) $d_g=15$ ($t_{ev}=7993$), respectively. In all panels $M_a=0$ and $G=10^5$. The rest of the system parameters are the same with the ‘base’ case.

Figure 20

Figure 19. Time evolution of (a) the system mass and (b) the centre of mass of the system $x_{cm,g}$ varying the length $L$ of the solid substrate, for $M_a=0$ and $G=10^5$. The initial value of $x_{cm,g}$ has been moved to $L=8$ for all cases for presentational purposes. The rest of the system parameters are the same with the ‘base’ case.

Figure 21

Figure 20. Time evolution of (a) the system mass and (b) the centre of mass of the system $x_{cm,g}$ applying open and closed boundary conditions (BCs). Time evolution of the liquid–air ($\zeta$) and the liquid–solid ($\xi$) interfaces for two droplets with (c) open boundary conditions ($t_{ev}= 4882$) and (d) closed boundary conditions ($t_{ev}=4716$), respectively. In all panels $M_a=0$ and $G=300$. The rest of the system parameters are the same with the ‘base’ case.