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Dynamics of fixed-volume pinned films – dealing with a non-self-adjoint thin-film problem

Published online by Cambridge University Press:  16 August 2023

Israel Gabay
Affiliation:
Faculty of Mechanical Engineering, Technion – Israel Institute of Technology, 3200003 Haifa, Israel
Vesna Bacheva
Affiliation:
Faculty of Mechanical Engineering, Technion – Israel Institute of Technology, 3200003 Haifa, Israel IBM Research Europe, 8803 Zurich, Switzerland
Dotan Ilssar
Affiliation:
Department of Mechanical and Process Engineering, ETH Zürich, 8092 Zürich, Switzerland
Moran Bercovici
Affiliation:
Faculty of Mechanical Engineering, Technion – Israel Institute of Technology, 3200003 Haifa, Israel
Antonio Ramos
Affiliation:
Depto. Electronica y Electromagnetismo, Facultad de Fisica, Universidad de Sevilla, 41004 Sevilla, Spain
Amir Gat*
Affiliation:
Faculty of Mechanical Engineering, Technion – Israel Institute of Technology, 3200003 Haifa, Israel
*
 Email address for correspondence: amirgat@technion.ac.il

Abstract

The use of thin liquid films has expanded beyond lubrication and coatings, and into applications in actuators and adaptive optical elements. In contrast to their predecessors, whose dynamics can be typically captured by modelling infinite or periodic films, these applications are characterized by a finite amount of liquid in an impermeable domain. The global mass conservation constraint, together with common boundary conditions (e.g. pinning), create quantitatively and qualitatively different dynamics than those of infinite films. Mathematically, this manifests itself as a non-self-adjoint problem. This work presents a combined theoretical and experimental study for this problem. We provide a time-dependent closed-form analytical solution for the linearized non-self-adjoint system that arises from these boundary conditions. We highlight that, in contrast to self-adjoint problems, here, special care should be given to deriving the adjoint problem to reconstruct the solution based on the eigenfunctions properly. We compare these solutions with those obtained for permeable and periodic boundary conditions, representing common models for self-adjoint thin-film problems. We show that, while the initial dynamics is nearly identical, the boundary conditions eventually affect the film deformation as well as its response time. To experimentally illustrate the dynamics and to validate the theoretical model, we fabricated an experimental set-up that subjects a thin liquid film to a prescribed normal force distribution through dielectrophoresis, and used high-frame-rate digital holography to measure the film deformation in real time. The experiments agree well with the model and confirm that confined films exhibit a different behaviour which could not be predicted by existing models.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press.
Figure 0

Figure 1. (a) Two-dimensional illustration of the investigated model comprising a shallow chamber of length ${\tilde{l}_c}$ and height ${\tilde{h}_0}$ filled with a liquid of mass density $\tilde{\rho }$, dynamic viscosity $\tilde{\mu }$ and open to the air above. The liquid-air interface with surface tension $\tilde{\gamma }$ is subjected to a normal force distribution $\tilde{f}(\tilde{x},\tilde{t})$, resulting in a deformed liquid height $\tilde{h}(\tilde{x},\tilde{t})$. At the edges of the chamber the liquid is pinned and cannot penetrate the solid, resulting in global mass conservation. (b) The normal force distribution along the chamber at the liquid-air interface. (c) An illustration of a microfabricated chamber used in the experiments. The bottom of the chamber is patterned with an array of electrodes imposing a DEP force on the liquid-air interface. (d) Example of an experimentally observed deformation of the liquid film when subjected to a DEP force distribution.

Figure 1

Table 1. Summary of the three systems considered in this section.

Figure 2

Figure 2. The effect of different sets of boundary conditions (BCs) on the film dynamics for harmonic (left column, l) and localized (right column, r) force distributions. (a) The external force distributions applied on the liquid-air interface along the chamber. (be) Comparison of the analytical solutions for the case of pinned film and impermeable boundaries (‘Closed chamber’, black dashed line), pinned film and permeable boundaries (‘Open chamber’, red dashed line) and ‘Periodic’ (light purple dashed line), at different times. All panels in the left column present half of the chamber, with a symmetry line at x = 0. At early times, the deformation exhibited by all systems is nearly identical. With time, deviations start evolving from the boundaries inward. At the harmonic forcing case, since the force is strictly positive, the Open system results in a continuous influx of liquid which ultimately leads to inflation of the interface to a ‘balloon’-like structure. In contrast, the Closed and the Periodic systems, owing to their fixed mass, maintain short-wave deformations which follow the force distribution even at steady state, as shown in (e.l). The film deformation of the Open system at late times is much larger than the deformation of the other two systems. Thus, (d.l) and (e.l) present two different y axes, left for Closed and Periodic systems, and right for the Open system. In the Gaussian forcing case the Open and the Closed systems show similar behaviour due to the pinning condition (although the latter is not a fixed-volume system) in contrast to the Periodic system. The solution presented for all systems is for the case of an initially flat interface, ${d_0}(x) = 0$ and $Bo = 0$.

Figure 3

Figure 3. The eigenvalues of the system as a function of the Bond number. The response time of the system is proportional to $\lambda^{-4}$, which for large Bo is inversely proportional to Bo. Thus, as Bo increases, e.g. by increasing the density of the liquid or increasing the size of the container, the response time of the system can shorten significantly.

Figure 4

Figure 4. Illustration of the fluidic chamber the experimental set-up. (a) The resulted fluidic chamber configuration and it's fabrication process. At first, the electrodes are created by a lift-off process using a 2 nm thick Pt layer sandwiched between two 2 nm thick Ti layers on a borosilicate wafer which forms an array of interdigitated electrode configuration with 200 μn wide electrodes, gapped by 200 μm edge to edge. Second, the chamber's walls are created by patterning a 50 μm thick layer of SU-8 photoresist on top of the wafer. Finally, we diced the wafer to separate individual devices. (b) Schematic illustration of the experimental set-up. The device is mounted on a home-made connector composed of 3D printed housing and a printed circuit board (PCB) containing electric pins interfacing the device with a voltage amplifier (2210-CE, TREK), which amplifies the voltage output of a wave generator (TG5012A, AIM-TTI Instruments). The device is placed under a digital holographic microscope (DHM R1000, Lyncee tec) allowing observation of the oil-air interface by recording a hologram image on a digital sensor and using a numerical algorithm for real-time reconstruction.

Figure 5

Figure 5. Validation of the analytical model against experimental measurements. (a) The DEP force distribution at the oil-air interface resulting from an array of parallel electrodes, as obtained from an electrostatic calculation in accordance with Gabay et al. (2021). (bf) The evolution of the film deformation from early times to steady state, showing the dominance of high wavenumbers at short times, and the gradual appearance of small wavenumbers with time. The analytical model successfully captures both the local and the global behaviour of the film across multiple time scales. The chamber length is 4 mm, and is thus slightly truncated on the right by the 3.8 mm field of view of the holographic microscope. In this experiment we use silicone oil with kinematic viscosity of $200\ \textrm{cSt}$.The rest of the parameters (liquid properties and electric voltage actuation) are listed in the § 5.1.

Figure 6

Figure 6. Validation of the analytical model with experimental measurements at very small non-dimensional times, $t < {10^{ - 6}}$. (a) The DEP force distribution at the oil--air interface of a 30 μm film, as obtained from electrostatic calculations (Gabay et al.2021). (bf) Comparison between the analytical solution (black dashed line) and the experimental measurements (black solid line) of the film deformations at different times. At short times the ‘tooth’-shaped peaks, corresponding to the highest spatial frequency, dominate the deformation. At later times, additional lower frequencies appear and overtake the higher frequencies in amplitude. In this experiment we use silicone oil with kinematic viscosity of $1000\ \textrm{cSt}$. The rest of the parameters (liquid properties and electric voltage actuation) are listed in § 5.1.