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Transition to elasto-capillary thinning dynamics in viscoelastic jets

Published online by Cambridge University Press:  24 October 2024

Konstantinos Zinelis
Affiliation:
Department of Chemical Engineering, Imperial College London, London SW7 2AZ, UK Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
Thomas Abadie
Affiliation:
Department of Chemical Engineering, Imperial College London, London SW7 2AZ, UK School of Chemical Engineering, University of Birmingham, Birmingham B15 2TT, UK
Gareth H. McKinley
Affiliation:
Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
Omar K. Matar*
Affiliation:
Department of Chemical Engineering, Imperial College London, London SW7 2AZ, UK
*
Email address for correspondence: o.matar@imperial.ac.uk

Abstract

We perform simulations of an impulsively started, axisymmetric viscoelastic jet exiting a nozzle and entering a stagnant gas phase using the open-source code Basilisk. This code allows for efficient computations through an adaptively refined volume-of-fluid technique that can accurately capture the deformation of the liquid–gas interface. We use the FENE-P constitutive equation to describe the viscoelasticity of the liquid, and employ the log-conformation transformation, which provides stable solutions for the evolution of the conformation tensor as the jet thins down under the action of interfacial tension. For the first time, the entire jetting and breakup process of a viscoelastic fluid is simulated, including the pre-shearing flow through the nozzle, which results in an inhomogeneous initial radial stress distribution in the fluid thread that affects the subsequent breakup dynamics. The evolution of the velocity field and the elastic stresses in the nozzle are validated against analytical solutions where possible, and the early-stage dynamics of the jet evolution are compared favourably to the predictions of linear stability theory. We study the effect of the flow inside the nozzle on the thinning dynamics of the viscoelastic jet (which develops distinctive ‘beads-on-a-string’ structures) and on the spatio-temporal evolution of the polymeric stresses in order to systematically explore the dependence of the filament thinning and breakup characteristics on the initial axial momentum of the jet and the extensibility of the dissolved polymer chains.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Schematic representation of the flow, depicting the jetting and eventual breakup of a viscoelastic fluid issuing from a nozzle surrounded by a gaseous phase. The flow upstream of the nozzle exit is fully developed, driven by an applied pressure gradient. The solution domain is highlighted in red.

Figure 1

Figure 2. Validation of the predicted fully developed flow profiles within the nozzle with the parameter values given by table 1. The analytical solution and corresponding simulation data for the dimensionless axial velocity component and the polymeric stress components are shown in (a) and (b), respectively, as functions of dimensionless position across the nozzle. Here, for the analytical solution (Tomé et al.2007; Yapici et al.2009), the dimensionless strain rate is $Wi = \tau U_0 / R_0 = 4$.

Figure 2

Table 1. Parameter values utilized to validate the flow predictions within the nozzle using the immersed boundary method.

Figure 3

Figure 3. Temporal evolution of: (a) the cross-sectionally averaged axial velocity component $\bar {u}_x$ and pressure $\bar {p}$; and (b) cross-sectionally averaged axial ($\bar {\sigma }_{p,xx}$) and shear ($\bar {\sigma }_{p,rx}$) polymeric stress components in the nozzle. The parameter values are given in table 1, and the pressure gradient is set by (2.14) with $\epsilon _p=0.4$ and $k=0.6$.

Figure 4

Table 2. Simulation parameters for the jetting process. The ratios $\rho _{g}/\rho _{l}$ and $\eta _{g}/\eta _{l}$ are the same as those used by Turkoz et al. (2018, 2021). The dimensionless wavenumber $k$ is selected to be the value that corresponds to the most unstable mode of perturbation expected from linear stability analysis.

Figure 5

Figure 4. Simulation results at $t=47.8$ for the parameter values listed in table 2. (a) The volume fraction (left) and the mesh (right), highlighting the adaptive mesh refinement in the near-interface regions. The interface is shown with a light green line, and the mesh attains its maximum density in the regions that contain thin fluid threads. The spatial distributions of the axial velocity and polymeric stress components are shown in the following contour plots. (b) Local enlargements in the range of $34 \leq x < 41$ of the spatial distributions of the volume fraction, with the mesh, the axial velocity and the polymeric stress components in the polymeric thread highlighting the highly localized distribution of the elastic stress and fore–aft asymmetry of the satellite drop that develops far downstream of the nozzle.

Figure 6

Figure 5. (a) A sequence of jet profiles $R(x,t_i)$ highlighting the formation of BOAS structures, as well as primary and satellite drops, captured each period when the velocity attains its minimum values in the inlet (these times denoted $t_i$ can be seen in figure 3a). (b) Space–time diagram or ‘kymograph’ showing $R_{min}(x,t)$ as each wave pulse is ejected from the nozzle, leading to the formation of a new primary bead as it flows away from the nozzle. The simulation parameters are provided in table 2.

Figure 7

Figure 6. Temporal evolution of the jet radius associated with four distinct regions. Regions I and II are close to the nozzle and at intermediate distances from it, wherein the dynamics are linear and weakly nonlinear, respectively. Regions III and IV are further away from the nozzle, where the dynamics is strongly nonlinear, featuring the formation of the first satellite beads and BOAS structures, respectively. The contour plot depicting the shape of the jet at $t=47.8$ in regions I–IV shows the spatial evolution of the axial component of the polymeric stress tensor accompanied by the corresponding scale of the $x$-axis. The parameter values are the same as in table 2.

Figure 8

Figure 7. (a) Space–time plot of the spatio-temporal evolution of the jet, highlighting the detection and tracking of two different minima of the jet radius on either side of a secondary droplet, always observed for $x \geq 25$. Each local maximum corresponding to the formation of a primary bead is shown by a filled black circle symbol with a distinctly coloured border, as well as a Lagrangian label $[\alpha ]$. Each local minimum in the thinning fluid ligament between neighbouring primary beads is shown by filled ($R_{min1}^{[\alpha ]}$, min1) and hollow ($R_{min2}^{[\alpha ]}$, min2) symbols of the corresponding colour for each neck region established behind each primary bead $[\alpha ]$. (b) The enlarged view shows the jet profile between two beads with Lagrangian labels $[\alpha ]= N, O$. The velocity at which the viscoelastic jet evolves downstream is also indicated. The simulation parameter values are the same as in table 2.

Figure 9

Figure 8. Comparison of the numerical predictions with those from a linear stability analysis for regions I and II. (a) Semi-log plot of the temporal evolution in the deviation of the jet radius from its base state for an imposed perturbation given by (3.1) with $\delta =0.13$ and $k=0.6$. The rest of the simulation parameters remain unchanged from table 2. Here, $t - t_{p}$ corresponds to the elapsed time since a specific local maximum in the jet radius that coincides with the formation of a primary bead labelled $[\alpha ] = L, M, N, O, P$ is formed as a fluid ligament flows away from the nozzle. Regions III and IV are characterized by nonlinear dynamics for which linear theory is not appropriate; regions I–IV map onto those identified in figure 6. (b) Dispersion curves generated via the solution of (B1) (Middleman 1965; Brenn et al.2000) for various Weber numbers and wavenumbers; simulation data for the specific local neck regions highlighted in figure 7 were used for the filled circle symbol at $k=0.6$ and the simulation parameters provided in table 2; the hollow symbols have been generated for the same $Oh$, $De$ and $We$ ($Oh=0.2$, $De=1$, $We=16$) conditions, but different $k$ values.

Figure 10

Figure 9. (a) Thinning dynamics and (b) the temporal evolution of the local Weissenberg number $Wi$ in each Lagrangian thinning neck region. Data from each of the local neck regions depicted in figure 7 are used (for simulation parameters listed in table 2). In (b), the plateau values corresponding to $Wi=2/3$ ($\dot {\epsilon }_{min} = 2/ 3 \tau$) and $Wi=1$ ($\dot {\epsilon }_{min} = 1/ \tau$), which coincide with the two distinct limits to the thinning dynamics in the elasto-capillary (EC) regime (Keshavarz et al.2015; Mathues et al.2018), are also shown. The regions I–IV identified in (a) map directly onto those discussed in figures 6 and 8(a). Points labelled P1–P4 in (b) correspond to the ends of regions I–IV in (a), respectively.

Figure 11

Figure 10. Temporal variation of (a) the axial velocity component, and (b) the axial component of the elastic stress. Both are evaluated at the jet centreline using data from the local minima associated with the necks as depicted in figure 7, considering the simulation parameters provided in table 2. Also shown in (a) and (b) are profiles that depict the shape of the jet, coloured by contours indicating the magnitudes of the axial components of the velocity and the elastic stress, respectively, during times $0< t-t_{p} \leq 1$, $1< t-t_{p} \leq 4.4$, $4.4< t-t_{p} \leq 6.2$ and $6.2< t-t_{p} \leq 7.8$ that correspond to regions I–IV presented in figure 9(a), respectively.

Figure 12

Figure 11. The effect of fluid inertia on the interfacial thinning dynamics: contour plots of the jet shape coloured by the magnitude of the axial component of the elastic stress for $We=8$, 16 and 36, at $t=53.6$, 47.8 and 29.2, respectively, with the rest of the parameters remaining unchanged from table 2. Also shown are enlarged views of the leading bead and the interconnecting ligament regions for each value of the Weber number.

Figure 13

Figure 12. The effect of increasing the relative significance of fluid inertia (by increasing $We$) on the temporal evolution of the local dimensionless strain rate $Wi(t) = \tau \, \dot {\epsilon }_{min}(t)$ in the thinning neck of the fluid jet, for $We=8$, 16 and 36, with the rest of the parameters remaining unchanged from table 2.

Figure 14

Figure 13. The effect of increasing the extensibility parameter $L^2$ on the temporal evolution of the local dimensionless strain rate $Wi(t)= \tau \,\dot {\epsilon }_{min}(t)$, for $L^2=900, 2500, 10\,000$ and $We=16$, with the rest of the parameters remaining unchanged from table 2. Also shown for comparison is the Oldroyd-B limit corresponding to $L^2 \rightarrow \infty$.

Figure 15

Figure 14. Flow regime map in $(We,L^2)$ parameter space coloured by the magnitude of the Weissenberg number at the start of the elasto-capillary regime, $Wi_{EC}$, which corresponds to point P3 labelled in figure 9(b). The four contour plots of the jet profile that highlight the shape of the jet for low and high values of $We$ and $L^2$ are coloured by the magnitude of the axial component of the elastic stress. The green triangles correspond to the numerical simulations that have been performed here to capture how the magnitude of $Wi_{EC}$ varies in the $(We,L^2)$ space. The rest of the parameters are given in table 2.

Figure 16

Figure 15. Mesh convergence study showing the evolution of the minimum neck radius $R_{min}(t)$ for a representative Lagrangian element with three distinct maximum levels of refinement ($LVL=13,14, 15$) for the parameters shown in table 2; results are presented through the temporal evolution of (a) the minimum radius of the jet $R_{min}$, and (b) the local dimensionless strain rate $Wi=\tau \, \dot {\epsilon }_{min}(t)$, to evaluate the resolution of the point P3 where the local dimensionless strain rate $Wi(t)$ passes through a minimum.

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