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Three-dimensional effects of cascade perforations on rotor–stator interaction noise

Published online by Cambridge University Press:  18 November 2022

Zihan Shen
Affiliation:
School of Energy and Power Engineering, Beihang University, Beijing 100191, PR China
Xiaoyu Wang*
Affiliation:
Research Institute of Aero-Engine, Beihang University, Beijing 100191, PR China
Yu Sun
Affiliation:
Science and Technology on Space Physics Laboratory, Beijing 100076, PR China
Guangyu Zhang
Affiliation:
Research Institute of Aero-Engine, Beihang University, Beijing 100191, PR China
Xiaofeng Sun
Affiliation:
School of Energy and Power Engineering, Beihang University, Beijing 100191, PR China
*
Email address for correspondence: bhwxy@buaa.edu.cn

Abstract

One novel trend in reducing aero-engine noise is to utilize the silent flight mechanism of owls by applying perforations on fan stator vanes. Consequently, the establishment of relevant theoretical models is of particular interest. The current efforts made in this regard are just targeting the features based on two-dimensional models without including the three-dimensionality. In this paper, we present a three-dimensional solution for acoustic scattering by annular perforated cascades, and the dipole source corresponding to the unsteady pressure loading on the vanes is identified as the dominant sound source. By the singularity method, the acoustic response is obtained with the soft boundary condition applied on the vane surfaces. It is found that considerable noise reduction can be achieved for rotor–stator interaction with a modest uniform porosity, and accordingly two mechanisms are proposed to understand the effect of porosity on propagating sound. The first is that the perforations allowing a normal velocity across the vane reduce the unsteady loading induced by the incident disturbances. The second is that the three-dimensional interactions among the dipole sources at different positions are also dampened by the soft boundaries, thus the distribution of the unsteady pressure loading on the vanes will also change significantly compared to hard-vane cases. Non-uniform distributions of porosity are investigated further, indicating that perforations in the vane upstream area are more effective in reducing propagating noise. Our method is fully three-dimensional and capable of investigating non-uniform porosity, and thus is able to provide useful guidance for future soft vane designs.

Information

Type
JFM Papers
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of an annular perforated cascade.

Figure 1

Figure 2. The steady component of the rotor wake velocity and its Fourier expansion over the circumferential direction. The Fourier components then interact with the stator cascade to produce tonal rotor–stator interaction noise.

Figure 2

Figure 3. Illustration of (a) sources on the perforated plate and (b) the Rayleigh conductivity model.

Figure 3

Figure 4. Comparison of the unsteady loading at different axial positions for the $q=3$ case with the results in the benchmark problem (Namba & Schulten 2000). The non-dimensional loading is taken as ${\rm \Delta} C_p={{\rm \Delta} P_s(r')}/{(0.5\rho _0 U^2)}$, and the leading edge position of the vane is set to be $z'=0$.

Figure 4

Figure 5. Convergence of the calculated propagating sound power $W_\pm$ with increasing control points for a perforated cascade.

Figure 5

Figure 6. Comparison of the unsteady lift coefficient $C_L={\int _{0}^{b}{\rm \Delta} P_s(z')\,\mathrm {d}z'}/{({\rm \pi} b \rho _0 U w_1 )}$ with varying porosity and frequency. Solutions of the 2-D model (Baddoo & Ayton 2020) are illustrated by the dashed lines, and results of the present 3-D model are represented by the solid lines.

Figure 6

Figure 7. Comparison of the non-dimensionalised sound power propagating downstream for (a) the first and (b) the second acoustic mode with varying porosity and frequency, which corresponds to figure 11 in Baddoo & Ayton (2020). In the 3-D model, the acoustic modes correspond to annular duct modes $(18,1)$ and $(-30,1)$, and the acoustic power defined in (2.30) is non-dimensionalized by dividing $\rho _0 w_1^2U{\rm \pi} (R_d^2-R_h^2)/2$.

Figure 7

Figure 8. Propagating sound power levels for tilted ($q=3$, $q=1.5$) and radially uniform ($q=0$) incident wakes at different Rayleigh conductivities $\varDelta _R$, with constant $\varGamma _R=0$. We choose the first-order vortical wake incidence and the $M_t = 0.783$ set-up as in the benchmark problem (Namba & Schulten 2000).

Figure 8

Figure 9. Comparison of sound power levels propagating upstream and downstream at different wake obliquity parameters $q$. The hard-vane situation and the $\varDelta _R=1.0$ case are shown, with the first-order vortical wake incidence and the $M_t = 0.783$ set-up as in the benchmark problem (Namba & Schulten 2000).

Figure 9

Figure 10. Sketch of the effect of porosity on the resulting pressure loading in a simplified locally reacting model. Both the amplitude and phase of the unsteady loading ${\rm \Delta} P_s$ are changed from the hard-vane situation depending on the argument and magnitude of the Rayleigh conductivity $K_R$, as $\tilde {v}_R\propto -\mathrm {i} K_R\, {\rm \Delta} P_s$.

Figure 10

Figure 11. Spanwise distribution of the unsteady lift coefficient $|C_L(r')|$, where the lift coefficient for the 3-D cascade vane is defined as $C_L(r')={\int _{0}^{b}{\rm \Delta} P_s(r',z')\,\mathrm {d}z'}/{({\rm \pi} b \rho _0 U w_1 )}$. Solid lines illustrate $C_L$ distributions for hard-vane cases, whilst dashed lines represent the results for porous soft-vane cascades.

Figure 11

Figure 12. Comparison of the amplitude distribution of the unsteady loading ${\rm \Delta} P_s$ on (a) the hard vane and (b) the fully perforated vane; and the phase distribution of the unsteady loading ${\rm \Delta} P_s$ on (c) the hard vane and (d) the fully perforated vane, for $q=3$. Here, ${\rm \Delta} P_s$ is non-dimensionalized by $\rho _0 U^2 /2$, and the phase angle is restricted to $(-{\rm \pi},{\rm \pi} ]$.

Figure 12

Figure 13. Phase distributions of (a) the incident wake normal velocity $\tilde {v}_d$ and (b) the unsteady loading ${\rm \Delta} P_s$, on a fully perforated vane with $\alpha _H=0.1$ in the $q=3$ case. The phase angle is restricted to $(-{\rm \pi},{\rm \pi} ]$.

Figure 13

Figure 14. Illustration of the porosity distribution set-up from case C to case H.

Figure 14

Table 1. Noise reduction for different radially non-uniform porosity distributions.

Figure 15

Table 2. Noise reduction for different axially non-uniform porosity distributions.

Figure 16

Figure 15. Amplitude (a) and phase (b) distribution of the unsteady loading ${\rm \Delta} P_s$ for $q=3$, case C. Here, ${\rm \Delta} P_s$ is non-dimensionalized by $\rho _0 U^2 /2$, and the phase angle is restricted to $(-{\rm \pi},{\rm \pi} ]$.

Figure 17

Figure 16. Amplitude distribution of the unsteady loading ${\rm \Delta} P_s$ for (a) $q=0$, case A, (b) $q=0$, case J, and (c) $q=3$, case J. Here, ${\rm \Delta} P_s$ is non-dimensionalized by $\rho _0 U^2 /2$.

Figure 18

Figure 17. Propagating sound power level for a fully-porous cascade with a conductivity of varying $\varGamma _R$ and constant $\varDelta _R=1.0$. Other porosity parameters are identical to the previously used ones as $\alpha _H=0.02$ and $R=0.001\,\mathrm {m}$.