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Flocculation of suspended cohesive particles in homogeneous isotropic turbulence

Published online by Cambridge University Press:  30 June 2021

K. Zhao
Affiliation:
Department of Mechanical Engineering, UC Santa Barbara, Santa Barbara, CA 93106, USA State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
F. Pomes
Affiliation:
Department of Mechanical Engineering, UC Santa Barbara, Santa Barbara, CA 93106, USA
B. Vowinckel
Affiliation:
Department of Mechanical Engineering, UC Santa Barbara, Santa Barbara, CA 93106, USA Leichtweiß-Institute for Hydraulic Engineering and Water Resources, Technische Universität Braunschweig, 38106 Braunschweig, Germany
T.-J. Hsu
Affiliation:
Center for Applied Coastal Research, Department of Civil & Environmental Engineering, University of Delaware, Newark, DE 19716, USA
B. Bai
Affiliation:
State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China
E. Meiburg*
Affiliation:
Department of Mechanical Engineering, UC Santa Barbara, Santa Barbara, CA 93106, USA
*
Email address for correspondence: meiburg@engineering.ucsb.edu

Abstract

We investigate the dynamics of cohesive particles in homogeneous isotropic turbulence, based on one-way coupled simulations that include Stokes drag, lubrication, cohesive and direct contact forces. We observe a transient flocculation phase, followed by a statistically steady equilibrium phase. We analyse the temporal evolution of floc size and shape due to aggregation, breakage and deformation. Larger turbulent shear and weaker cohesive forces yield smaller elongated flocs. Flocculation proceeds most rapidly when the fluid and particle time scales are balanced and a suitably defined Stokes number is $O(1)$. During the transient stage, cohesive forces of intermediate strength produce flocs of the largest size, as they are strong enough to cause aggregation, but not so strong as to pull the floc into a compact shape. Small Stokes numbers and weak turbulence delay the onset of the equilibrium stage. During equilibrium, stronger cohesive forces yield flocs of larger size. The equilibrium floc size distribution exhibits a preferred size that depends on the cohesive number. We observe that flocs are generally elongated by turbulent stresses before breakage. Flocs of size close to the Kolmogorov length scale preferentially align themselves with the intermediate strain direction and the vorticity vector. Flocs of smaller size tend to align themselves with the extensional strain direction. More generally, flocs are aligned with the strongest Lagrangian stretching direction. The Kolmogorov scale is seen to limit floc growth. We propose a new flocculation model with a variable fractal dimension that predicts the temporal evolution of the floc size and shape.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Table 1. Non-dimensionalization employed in the present work: the characteristic values for length, velocity and density are $L_0 = 125D_p = 6.25 \times 10^{-4} \ \textrm {m}$, $U_0 = 8 \ \textrm {m}\ \textrm{s}^{-1}$ and $\rho _f = 1000 \ \textrm {kg}\ \textrm {m}^{-3}$, respectively.

Figure 1

Table 2. Physical parameters of the single-phase turbulence simulations. As input parameters we specify the fluid Reynolds number $Re = L_0 U_0 / \nu$ and the characteristic parameter of the random turbulent forcing process $D_s = \sigma ^2 T_0 L_0^4 Re^3$. The simulation then yields the Taylor Reynolds number $Re_{\lambda } = \lambda u_{rms} Re$, the Kolmogorov scale $\eta$, the average root-mean-square velocity $u_{rms}$ and the shear rate $G = 1/ (Re \, \eta ^2)$. All of these output quantities are obtained by averaging over space and time, after a statistically stationary state has evolved.

Figure 2

Figure 1. Temporal evolution of box-averaged turbulence properties for cases Tur1 and Tur8 in table 2: (a) Kolmogorov length scale $\eta$; (b) root-mean-square velocity $u_{rms}$; (c) Taylor Reynolds number $Re_{\lambda }$; and (d) shear rate $G$. A statistically stationary state is seen to evolve for all quantities.

Figure 3

Figure 2. Representative snapshots of the vorticity modulus normalized by the vorticity fluctuation amplitude $G$, shown in the plane $z = 0.5$. (a) Case Tur1 and (b) case Tur8.

Figure 4

Figure 3. Temporal evolution of box-averaged magnitude of the fluid velocity components: (a) case Tur1 and (b) case Tur8. The flow is seen to be isotropic to a good approximation.

Figure 5

Figure 4. Time-averaged one-dimensional energy spectra. The vertical dashed lines indicate the respective cutoff wavenumber of the turbulence forcing scheme, $\kappa _f \eta = 2.3 (2{\rm \pi} /L_x) \eta$. (a) Case Tur1 and (b) case Tur8. The spectra confirm that the statistically stationary flow fields are approximately isotropic.

Figure 6

Table 3. Physical parameters of the flocculation simulations. We separately investigate (bold) the influence of the cohesive number $Co$ (based on Flo1–5), the shear rate $G$ (Flo6–9) and the Stokes number $St$ (Flo10–13). The effects of $\rho _s$ and $\eta /D_p$ are implicitly accounted for by $St$ and $G$.

Figure 7

Figure 5. (a) Temporal evolution of the number of flocs $N_f$. The vertical dashed line divides the simulation into the flocculation and equilibrium stages. (b) Number of flocs containing $N_p$ primary particles. The number of flocs with a single particle rapidly decreases from its initial value of $N_f = 10\,000$. The numbers of flocs with two or three particles initially grow and subsequently decay, as increasingly many flocs with three or more particles form. (c) Temporal evolution of the fraction of flocs that maintain their identity ($\theta _{id}$), add primary particles ($\theta _{ad}$) or undergo breakage ($\theta _{br}$) over the time interval $\Delta T = 3$. All results are for case Flo9 with $Co = 1.2 \times 10^{-7}$, $St = 0.06$, $G = 0.62$, $\rho _s = 2.65$, $\eta /D_p = 2.25$.

Figure 8

Figure 6. Temporal evolution of the characteristic diameter $D_f$ and the fractal dimension $n_f$ of a typical floc that maintains its identity over the time interval considered. Three instants are marked by vertical dashed lines, and the corresponding floc shapes are shown. In response to the fluid forces acting on it, the floc first changes from a slightly elongated to a more compact shape, and subsequently to a more strongly elongated one. The floc with seven primary particles is taken from case Flo10 with governing parameters $Co = 1.2 \times 10^{-7}$, $St = 0.1$, $G = 0.91$.

Figure 9

Figure 7. Temporal evolution of various floc size measures for different turbulent shear rates $G$, with $Co = 1.2 \times 10^{-7}$, $St = 0.06$, $\rho _s = 2.65$ and $2.24 \leqslant \eta /D_p \leqslant 2.28$ (cases Flo6–9). (a) Average number of primary particles per floc $\bar N_p$. (b) Average characteristic floc diameter $\bar D_f$. (c) Average floc gyration diameter $\bar D_g$. (d) Average fractal dimension $\bar n_{f,lar}$ of flocs with three or more primary particles. Larger turbulent shear results in smaller flocs, with fewer primary particles and more elongated shapes.

Figure 10

Figure 8. Early-stage flocculation rate for different turbulent shear rates $G$, with $Co = 1.2 \times 10^{-7}$, $St = 0.06$, $\rho _s = 2.65$ and $\eta /D_p \approx 2.26$ (cases Flo6–9). (a) The early-stage simulation results for $\bar D_f(t)$ can be accurately fitted by an exponential relation, as shown for the representative case Flo6 with $G = 1.49$. (b) The flocculation rate $\textrm {d}(\bar D_f)/\textrm {d}t$ obtained from the exponential fits of $\bar D_f(t)$. Initially flocs grow fastest in strong turbulence. Subsequently their growth rate decays, as the equilibrium stage is reached more rapidly for strong turbulence.

Figure 11

Figure 9. Temporal evolution of various floc size measures, for different Stokes number values $St$, with $Co = 1.2 \times 10^{-7}$, $G = 0.91$ and $\eta /D_p = 1.85$ (cases Flo10–13). (a) Average number of primary particles per floc $\bar N_p$; (b) average characteristic floc diameter $\bar D_f$; (c) early-stage flocculation rate $\textrm {d}(\bar D_f)/\textrm {d}t$ obtained from exponential fits of $\bar D_f(t)$; and (d) average fractal dimension $\bar n_{f,lar}$ of flocs with three or more primary particles. During the equilibrium stage, the number of primary particles per floc, the characteristic floc diameter and the fractal dimension all increase for smaller Stokes numbers. Initially, flocs with $St \approx O(1)$ exhibit the fastest growth.

Figure 12

Figure 10. Temporal evolution of various floc size measures for different values of the cohesive number $Co$, with $St = 0.02$, $G = 0.29$, $\rho _s = 2.65$ and $\eta /D_p = 3.30$ (cases Flo1–5). (a) Average number of primary particles per floc $\bar N_p$; (b) average characteristic floc diameter $\bar D_f$; (c) average floc gyration diameter $\bar D_g$; and (d) average fractal dimension of flocs $\bar n_f$. Note that case Flo5 with $Co = 1.2 \times 10^{-7}$ has not yet reached the equilibrium stage by the end of the simulation. For higher $Co$-values, the equilibrium stage is characterized by larger flocs with more primary particles. During the transient stages, however, intermediate $Co$-values can give rise to flocs that are more elongated and hence larger than those at higher $Co$-values, in spite of having fewer primary particles.

Figure 13

Figure 11. Floc size distribution during the equilibrium stage, obtained by sorting all flocs into bins of constant width $\Delta (D_f/D_p) = 0.7$. (a) Results for different shear rates $G$, with $Co = 1.2 \times 10^{-7}$ and $St = 0.06$, during the time interval $1000 \leqslant t \leqslant 4000$ (cases Flo6–9). (b) Results for different cohesive numbers $Co$, with $St = 0.02$ and $G = 0.29$, for the time interval $15\,000 \leqslant t \leqslant 19\,000$ (cases Flo1–4).

Figure 14

Figure 12. Evolution of the floc number fractions displaying different behaviors. (a) Of those flocs that maintain their identity during $\Delta T$, many more are being stretched than shrink, resulting in $\theta _{id,gro} \gg \theta _{id,shr}$ (case Flo6 with $G = 1.49$). (b) The fraction $\theta _{id,gro}$ that is being stretched increases for more intense turbulence. (c) The fraction $\theta _{id,shr}$ that shrinks decreases for stronger turbulence. For (b,c) the colour coding of the curves is identical, and the other parameter values are $Co = 1.2 \times 10^{-7}$ and $St = 0.06$ (cases Flo6–9).

Figure 15

Figure 13. Evolution of floc number fractions for different values of $St$. (a) Of those flocs that maintain their identity during $\Delta T$, the fraction $\theta _{id,gro}$ that is stretched increases with $St$. (b) The fraction $\theta _{id,shr}$ whose diameter $D_f$ decreases is reduced for larger $St$. The other parameter values are $Co = 1.2 \times 10^{-7}$ and $G = 0.91$ (cases Flo10–13).

Figure 16

Figure 14. Evolution of floc number fractions for different values of $Co$. (a) Of those flocs that maintain their identity during $\Delta T$, the fraction $\theta _{id,gro}$ that is stretched increases for weaker cohesive forces. (b) The fraction $\theta _{id,shr}$ whose diameter $D_f$ decreases is reduced for weaker cohesive forces. The other parameter values are $St = 0.02$ and $G = 0.29$ (cases Flo1–5).

Figure 17

Figure 15. Floc alignment with the principal directions of the symmetric Eulerian velocity difference tensor for the representative case Flo9. Results include both the flocculation and the equilibrium stages, for all elongated flocs with $n_f \leqslant 1.2$ and $N_{p,local} \geqslant 2$. The upper two frames show the alignment of the floc orientation ${\boldsymbol x}_f$ with the eigendirections ${\boldsymbol e}_m$ of the symmetric Eulerian velocity difference tensor, and with the vorticity vector ${\boldsymbol e}_{\omega }$: (a) small flocs with $D_f / \eta < 0.8$ and (b) medium-size flocs with $0.8 \leqslant D_f / \eta \leqslant 1.2$. Small flocs are preferentially aligned with the extensional strain direction, while medium-size flocs tend to align themselves with the intermediate strain direction. The lower two frames show the alignment with the eigendirections ${\boldsymbol e}_{Lm}$ of the Lagrangian deformation tensor: (c) the floc orientation ${\boldsymbol x}_f$ and (d) the vorticity vector ${\boldsymbol e}_{\omega }$. Both the flocs and the vorticity vector tend to be aligned with the strongest Lagrangian stretching direction.

Figure 18

Figure 16. Constraint on the floc size by the Kolmogorov length scale, for case Flo9 with $\eta /D_p = 2.25$, $G = 0.62$, $St = 0.06$ and $Co = 1.2 \times 10^{-7}$. (a) Temporal evolution of the average and maximum floc diameters, $\bar D_f$ and $D_{f,max}$. The dashed horizontal line indicates the Kolmogorov length scale $\eta$. (b) The fraction $\theta _{big}$ of flocs that are larger than $\eta$, and the fraction $\theta _{big,id,shr}$ of big flocs maintaining their identity that become more compact. (c) The ratios $\theta _{big,br}/\theta _{br}$, $\theta _{big,id,gro}/\theta _{id,gro}$ and $\theta _{big,ad}/\theta _{ad}$. (d) Average time interval $\Delta t_{big,gro}$ over which big flocs exhibit continuous growth.

Figure 19

Figure 17. Average time interval $\Delta t_{big,gro}$ over which big flocs exhibit continuous growth: (a) $\eta /D_p = 1.08$, $Co = 1.2 \times 10^{-7}$, $St = 0.38$ and $G = 2.7$ (case Flo14); (b) $\eta /D_p = 0.65$, $Co = 1.2 \times 10^{-7}$, $St = 1.25$ and $G = 7.4$ (case Flo15).

Figure 20

Figure 18. (a) The relationship between the average fractal dimension $\bar n_f$ and the average value $\bar D_f/D_p$, during the flocculation and equilibrium stages. Simulation data and power law fits according to (5.1) are shown for Flo4 with $Co = 6.0 \times 10^{-8}$, $St = 0.02$ and $G = 0.29$; and for Flo5 with $Co = 1.2 \times 10^{-7}$, $St = 0.02$ and $G = 0.29$. (b) Comparisons between the experimental data of Maggi et al. (2007), predictions by the relation of Khelifa & Hill (2006a,b) and the new relation (5.7). The experimental parameters are $D_p = 5 \ \mathrm {\mu } \textrm {m}$, $\rho _p = 2650 \ \textrm {kg} \ \textrm {m}^{-3}$, $c = 0.5 \ \textrm {g} \ \textrm {L}^{-1}$, $\rho _f = 1000 \ \textrm {kg} \ \textrm {m}^{-3}$, $\mu = 0.001 \ \textrm {Pa} \ \textrm {s}$ and $G = 5 \sim 40 \ \textrm {s}^{-1}$. Khelifa's relation ((5.1)–(5.2)) has constant coefficient values $\bar n_{f,char} = 2$, $\bar D_{f,char} = 2000\ \mathrm {\mu } \textrm {m}$ and updated $k_1 = 1$. The calibration of the empirical coefficient for the new relation (5.7) yields $a_3 = 4 \times 10^{-6}$ for $G = 5 \ \textrm {s}^{-1}$ and $a_3 = 4 \times 10^{-5}$ for $G = 40 \ \textrm {s}^{-1}$.

Figure 21

Table 4. Typical models cited, proposed and implemented in the present work.

Figure 22

Figure 19. Comparisons between the numerical data and predictions by the present model and the combined model listed in table 4, simulation data of case Flo4 with $Co = 6.0 \times 10^{-8}$, $St = 0.02$ and $G = 0.29$ is selected. (a) Calibration predictions for the temporal evolution of the average floc sizes $\bar D_f$, the calibrated coefficients in the models are $a_2 = 0.5$ and $a_3 = 1$, the constant $k_1 = 1$. (b) Comparisons for the temporal evolution of the average fractal dimension $\bar n_f$.

Figure 23

Figure 20. Original experimental data of Maggi et al. (2007) for the experimental parameter values $D_p = 5 \ \mathrm {\mu } \textrm {m}$, $\rho _p = 2650 \ \textrm {kg} \ \textrm {m}^{-3}$, $c = 0.5 \ \textrm {g} \ \textrm {L}^{-1}$, $\rho _f = 1000 \ \textrm {kg} \ \textrm {m}^{-3}$, $\mu = 0.001 \ \textrm {Pa} \ \textrm {s}$ and $G = 5 \sim 40 \ \textrm {s}^{-1}$.