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Antarctic subglacial drilling rig: Part IV. Electrical and electronic control system

Published online by Cambridge University Press:  11 June 2020

Nan Zhang
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Pavel Talalay*
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Jingbiao Liu
Affiliation:
College of Electronics and Information, Hangzhou Dianzi University, Hangzhou, China
Xiaopeng Fan
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Qingpeng Kong
Affiliation:
College of Electronics and Information, Hangzhou Dianzi University, Hangzhou, China
Haibin Yu
Affiliation:
College of Electronics and Information, Hangzhou Dianzi University, Hangzhou, China
Yunchen Liu
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Benkun Liu
Affiliation:
College of Electronics and Information, Hangzhou Dianzi University, Hangzhou, China
Da Gong
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Xingchen Li
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Wei Wu
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Jialin Hong
Affiliation:
Polar Research Center, Jilin University, Changchun, China
Mikhail Sysoev
Affiliation:
Polar Research Center, Jilin University, Changchun, China
*
Author for correspondence: Pavel Talalay, E-mail: ptalalay@yahoo.com
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Abstract

In many cases, the efficiency and safety of a drilling project depend on the reliability of the electrical and electronic control system, as the process progresses without visual access of the operator. The electrical and electronic system provides and regulates the power supply for the drill, collects and monitors the drill data during the whole operating process, and sends and receives the control instructions and feedback signals. The entire system is composed of the surface, borehole and software subsystems. The surface subsystem serves for operating the drilling process, transmitting the drilling and environmental data, and supplying power for the drill motor and downhole control system. The borehole subsystem is generally intended for borehole data acquisition, drill motor control, power regulation and communication. The software subsystem is designed for human–computer interaction, data processing and storage, and programming of signal acquisition and transmission of data. The control system of Antarctic subglacial drilling rig was tested during the 2018–2019 summer season near Zhongshan Station, East Antarctica, in the course of drilling to the bedrock at a depth of 198 m. It exhibited a steady and efficient performance without significant system failures.

Information

Type
Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
Copyright © The Author(s) 2020
Figure 0

Fig. 1. Overall schematic representation of the ASDR control system.

Figure 1

Table 1. Sensors and technical data

Figure 2

Fig. 2. Schematic representation of the surface subsystem.

Figure 3

Fig. 3. Surface subsystem networking.

Figure 4

Fig. 4. Location of elements of the borehole subsystem.

Figure 5

Fig. 5. Schematic representation of the borehole subsystem circuits.

Figure 6

Fig. 6. LVDT installation (cutter load sensor).

Figure 7

Fig. 7. Installation of borehole pressure and temperature sensors.

Figure 8

Fig. 8. Test of motor rotational speed measurement.

Figure 9

Fig. 9. Customized flow sensor.

Figure 10

Fig. 10. 3D model (a) and hardware (b) of the electronic pressure chamber.

Figure 11

Fig. 11. Schematic representation of power supply electric circuit in borehole subsystem.

Figure 12

Fig. 12. Schematic representation of core circuit boards of the borehole subsystem.

Figure 13

Fig. 13. Schematic circuit of the tilting integration module.

Figure 14

Fig. 14. Schematic representation of analog current signal measuring circuit.

Figure 15

Fig. 15. Schematic representation of pulse signal conversion.

Figure 16

Fig. 16. Schematic representation of the communication module circuit.

Figure 17

Fig. 17. Schematic representation of the surface software architecture.

Figure 18

Fig. 18. Main human–computer interaction interface of ASDR.

Figure 19

Fig. 19. Flow diagram of the borehole subsystem embedded software.

Figure 20

Fig. 20. Field testing in Antarctica: (a) connection and debugging of surface subsystem; (b) connection of electronic pressure chamber; (c) control table; (d) drilling operation.