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Design for circularity: applications and implications for a factory in space

Published online by Cambridge University Press:  27 August 2025

Farouk Abdulhamid*
Affiliation:
Politecnico Di Milano, Italy
Brendan P. Sullivan
Affiliation:
Politecnico Di Milano, Italy
Sergio Terzi
Affiliation:
Politecnico Di Milano, Italy

Abstract:

Increased interest in space exploration demands a shift in the design and manufacturing of space systems. Traditionally, space structures are limited by constraints associated with launch systems that affect cost, volume, and mass. The concept of Factory in Space (FIS) proposes the fabrication of systems in space to circumvent the launch constraints. FIS offers a transition to a circular economy in space by minimizing resource consumption and creating a self-sustaining factory ecosystem. This paper evaluates the role of circular design in FIS. Circular design in FIS leads to a reduction in design complexity and modular designs that could enhance space exploration. Material selection, modular design, design for robustness, and lifecycle thinking are highlighted as factors that influence design for circularity in FIS. Finally, the challenges associated with circularity in FIS are presented

Information

Type
Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
© The Author(s) 2025
Figure 0

Figure 1. Summary of FIS activities

Figure 1

Figure 2. ESA’s transition to CE in space (Jessica Delaval, 2022)

Figure 2

Figure 3. Factors influencing the DfC process for FIS