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Engineering of branched fluidic networks that minimise energy dissipation

Published online by Cambridge University Press:  12 July 2023

J.S. Smink*
Affiliation:
Engineering Fluid Dynamics group, University of Twente, Post Box 217, 7500 AE Enschede, the Netherlands
C.H. Venner
Affiliation:
Engineering Fluid Dynamics group, University of Twente, Post Box 217, 7500 AE Enschede, the Netherlands
C.W. Visser
Affiliation:
Engineering Fluid Dynamics group, University of Twente, Post Box 217, 7500 AE Enschede, the Netherlands
R. Hagmeijer
Affiliation:
Engineering Fluid Dynamics group, University of Twente, Post Box 217, 7500 AE Enschede, the Netherlands
*
Email address for correspondence: j.s.smink@utwente.nl

Abstract

Power minimisation of fluid transport in branched fluidic networks has become of paramount importance for microfluidics, additive manufacturing and hierarchical functional materials. For fully developed laminar flow of Newtonian fluids, Murray's theory provides a solution for the channel and network dimensions that minimise power consumption. However, design and optimisation of networks that transport complex fluids is still challenging. Here, we generalise Murray's theory towards fluid rheologies, including non-Newtonian (power-law) and yield-stress fluids (Bingham, Herschel–Bulkley, Casson). A straightforward graphical approach is presented that provides the optimal radii in a branching network, and the angles between these branches. The wall shear stress is found to be uniform over the entire network, and the velocity profile is self-similar. Furthermore, the effect of non-optimal channel radii on the power consumption of the network is investigated. Finally, examples illustrate how this approach applies to a wide variety of systems.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press.
Figure 0

Figure 1. (a) Examples of branched fluidic networks in engineering applications and biological systems. (b) Radius of the channel $R_i$ in the network as a function of the relative flow rate $Q_i/Q_0$ at level $i$ for the networks corresponding to the examples in (a). Every marker indicates a level in the branching. The error bars indicate the deviation from the marker (Singhal, Henderson & Horsfield 1973; Gan et al.1993; Kassab et al.1993; Nordsletten et al.2006; Su et al.2016; Carvalho et al.2017; Zheng et al.2017; Zhao et al.2018; Skylar-Scott et al.2019). Adapted with permission from Skylar-Scott et al. (2019), copyright (2019) The Authors, published by Springer Nature; and adapted under terms of the CC-BY licence from Zheng et al. (2017), copyright (2017) The Authors, published by Springer Nature.

Figure 1

Figure 2. (a) Branching of parent channel into $N$ daughter channels. The location of the branching point $\boldsymbol {x}$ follows from the analysis and determines the lengths $L_i$ of the channels. The grey channels indicate that it is possible to have many channels that originate from the branching point. (b) Schematic of a single branch. (c) Schematic of velocity profile of fully developed laminar flow of non-yield-stress fluid in pipe. (d) Schematic of velocity profile of fully developed laminar flow of yield-stress fluid in pipe. (e) The fluid models as analysed in this work. The colours are consistent across (cf). ( f) Different fluid models characterised by $n$ and $\phi$. For the characterisation of Casson-like fluids, see Appendix A.

Figure 2

Figure 3. Contour plot of the dimensionless plug radius for the optimised network $\phi _*$ as a function of $\tilde {\tau }_{0}$ and $n$.

Figure 3

Figure 4. Contour plot of $\tilde {R}_*^3/\tilde {Q}$ as a function of $\tilde {\tau }_0$ and $n$. The colours represent the different fluid models and correspond to figure 2. The Herschel–Bulkley model covers the entire parameter space of $\tilde {\tau }_0$ and $n$.

Figure 4

Figure 5. (a) Angles $\theta _{ij}$ in a bifurcation. (b) Angles $\theta _{ij}$ in a trifurcation

Figure 5

Figure 6. Contour plots of the power consumption of a channel, relative to the power of an optimal channel $P_i/P_{i,*}$ (2.38) as functions of $R_i/R_{i,*}$ and $\tilde {\tau }_0$ for $n=0.5$, $n=1.0$ and $n=1.5$.

Figure 6

Figure 7. Topology of branching with lubrication flow with $N=2$ daughter channels. (a) Symmetric bifurcation. (b) Asymmetric bifurcation with $Q_1 = \frac {1}{3}Q_0$ and $Q_2 = \frac {2}{3}Q_0$.

Figure 7

Table 1. Different fluid models characterised by $\phi$, $n$ and $m$.

Figure 8

Figure 8. Contour plot of $J$ in (A8) as a function of $\phi$ and $n$, for $m=2$.

Figure 9

Figure 9. Contour plot of $\phi$ for $m=2$ (calculated using (2.30), (A6) and (A8)) as a function of $\tilde {\tau }_0$ and $n$.

Figure 10

Figure 10. Contour plot of $\tilde {R}^3/\tilde {Q}$ ($m=2$) as a function of $\tilde {\tau }_0$ and $n$.

Figure 11

Figure 11. Contour plot of $J$ in (2.24) as a function of $\phi$ and $n$.