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Single step aerosol synthesis of nanocomposites by aerosol routes: γ-Fe2O3/SiO2 and their functionalization

Published online by Cambridge University Press:  18 May 2011

Soubir Basak
Affiliation:
Department of Energy, Environmental and Chemical Engineering, Washington University in St. Louis, St. Louis, Missouri 63130
Vinay Tiwari
Affiliation:
Department of Energy, Environmental and Chemical Engineering, Washington University in St. Louis, St. Louis, Missouri 63130; and Center for Environmental Science and Engineering, Indian Institute of Technology, Mumbai 400076, India
Jinda Fan
Affiliation:
Department of Radiology, Mallinckrodt Institute of Radiology, Washington University School of Medicine, St. Louis, Missouri 63110
Samuel Achilefu
Affiliation:
Department of Radiology, Mallinckrodt Institute of Radiology, Washington University School of Medicine, St. Louis, Missouri 63110
Virendra Sethi
Affiliation:
Center for Environmental Science and Engineering, Indian Institute of Technology, Mumbai 400076, India
Pratim Biswas*
Affiliation:
Department of Energy, Environmental and Chemical Engineering, Washington University in St. Louis, St. Louis, Missouri 63130
*
b)Address all correspondence to this author. e-mail: pbiswas@wustl.edu

Abstract

A single step gas phase method was developed to synthesize silica-coated iron oxide nanocomposite materials in a furnace aerosol reactor (FuAR) using premixed precursors. Synthesis of single component silica and magnetic iron oxide was studied to understand the decomposition mechanism of the precursors, identify the product crystal phase, and optimize the viable operating conditions for the controlled synthesis of nanocomposite material with desirable crystal phase, size, and morphology. The single component decomposition results are further extended to synthesize silica-coated magnetic iron oxide nanocomposite material using premixed precursor. A mechanism was proposed to explain the formation of SiO2-coated γ-Fe2O3 nanocomposite in a single step in a FuAR based on chemical kinetics and was verified by supporting characterization results. The synthesized magnetic γ-Fe2O3/SiO2 nanocomposite material was further tested for suspension stability, magnetic properties, and surface reactivity and was compared with uncoated γ-Fe2O3 nanoparticles to demonstrate improved surface properties.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2011
Figure 0

FIG. 1. Experimental setup to synthesize nanocomposite materials in a single step by furnace aerosol reactor.

Figure 1

FIG. 2. Comparison of reaction rate constant and nucleation rate constants for γ-Fe2O3 and SiO2 system.

Figure 2

TABLE I. Summary of experimental results along with product composition from x-ray diffraction analysis carried out at precursor flow rate 10 ccm and carrier gas flow rate 3 lpm.

Figure 3

FIG. 3. X-ray diffraction pattern of uncoated and silica-coated γ-Fe2O3 samples synthesized at different experimental conditions in Table I (H, hematite; M, maghemite).

Figure 4

FIG. 4. Generalized formation mechanism of AxOy/BpOq type nanocomposites based on reaction kinetics starting with premixed precursors P1 and P2. In this study, P1 and P2 represent IPC and TMDS, whereas AxOy and BpOq represent Fe2O3 and SiO2, respectively. The value of k1,Fe/k1,Si (4.0 × 108 at 900 °C) satisfies the Path-I in the proposed generalized formation mechanism. Combined analysis of Fe2O3/SiO2 nanocomposite by transmission electron microscopic (TEM) image, Fourier transform infrared (FTIR) spectra, and zeta potential supports the proposed mechanism.

Figure 5

FIG. 5. (a) TEM image of synthesized core-shell type γ-Fe2O3/SiO2 nanocomposite (Sample 11). The inset is elemental analysis of the same sample using energy dispersive x-ray spectroscopy. (b) FTIR spectra of synthesized uncoated and silica-coated γ-Fe2O3 samples at different experimental conditions.

Figure 6

FIG. 6. Scanning mobility particle sizer measured size distribution of γ-Fe2O3/SiO2 at different feed flow rates.

Figure 7

FIG. 7. (a) Zeta potential analysis of uncoated and silica-coated γ-Fe2O3 nanoparticles. (b) Hysteresis loop analysis of synthesized uncoated and silica-coated γ-Fe2O3 samples at different experimental conditions.

Figure 8

FIG. 8. (a) Schematic diagram of surface functionalization of pure and SiO2-coated γ-Fe2O3 nanoparticles using cypate-II via 3-aminopropyltrimethoxysilane (APTMS) linkage. (b) FTIR analysis of APTMS, cypate-II, and cypate-II functionalized pure and silica-coated iron oxide nanoparticles. (c) UV–Visible analysis of uncoated (Sample 6), silica-coated γ-Fe2O3 (Sample 11) and surface modified nanoparticles functionalized with cypate-II suspended in water.

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