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Machine learning and uncertainty quantification to track and monitor natural frequencies in vibration-based SHM applied to offshore wind turbines

Published online by Cambridge University Press:  20 January 2025

Maximillian Weil*
Affiliation:
OWI-Lab, AVRG, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
Carlos Sastre Jurado
Affiliation:
OWI-Lab, AVRG, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium Geotechnical Laboratory, Ghent University, Technologiepark 68, 9052 Zwijnaarde, Belgium
Wout Weijtjens
Affiliation:
OWI-Lab, AVRG, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
Christof Devriendt
Affiliation:
OWI-Lab, AVRG, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
*
Corresponding author: Maximillian Weil; Email: maximillian.weil@vub.be

Abstract

Vibration-based structural health monitoring (SHM) of (large) infrastructure through operational modal analysis (OMA) is a commonly adopted strategy. This is typically a four-step process, comprising estimation, tracking, data normalization, and decision-making. These steps are essential to ensure structural modes are correctly identified, and results are normalized for environmental and operational variability (EOV). Other challenges, such as nonstructural modes in the OMA, for example, rotor harmonics in (offshore) wind turbines (OWTs), further complicate the process. Typically, these four steps are considered independently, making the method simple and robust, but rather limited in challenging applications, such as OWTs. Therefore, this study aims to combine tracking, data normalization, and decision-making through a single machine learning (ML) model. The presented SHM framework starts by identifying a “healthy” training dataset, representative of all relevant EOV, for all structural modes. Subsequently, operational and weather data are used for feature selection and a comparative analysis of ML models, leading to the selection of tree-based learners for natural frequency prediction. Uncertainty quantification (UQ) is introduced to identify out-of-distribution instances, crucial to guarantee low modeling error and ensure only high-fidelity structural modes are tracked. This study uses virtual ensembles for UQ through the variance between multiple truncated submodel predictions. Practical application to monopile-supported OWT data demonstrates the tracking abilities, separating structural modes from rotor dynamics. Control charts show improved decision-making compared to traditional reference-based methods. A synthetic dataset further confirms the approach’s robustness in identifying relevant natural frequency shifts. This study presents a comprehensive data-driven approach for vibration-based SHM.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Open Practices
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Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Monopile-supported OWT monitoring setup with one ACC at tower top.

Figure 1

Figure 2. SS (blue) and FA (orange) detected modes through automated OMA for both the parked (left) and rated (right) operational conditions, highlighting the interference of rotor harmonics for SS2 and FA2.

Figure 2

Figure 3. Flowchart showing the implemented natural frequency predictions combined with measures for uncertainty on the predictions, for enhanced tracking, data normalization and decision-making in the OMA-based SHM workflow.

Figure 3

Figure 4. Flowchart illustrating the construction of the initial physical modes used for training the normalization and tracking models, as shown in Figure 5.

Figure 4

Table 1. DBSCAN parameters for unsupervised clustering in FA and SS directions

Figure 5

Figure 5. Flowchart illustrating the ML model construction and selection process for smart tracking and EOV normalization.

Figure 6

Table 2. Overview of the available data with the source of the data, the measurement units, and availability

Figure 7

Table 3. Results obtained for the model comparison for OWT natural frequency predictions on the test data after BHPO. The metric of the best performing model is highlighted in the table as bold-faced.

Figure 8

Figure 6. Conceptual illustration contrasting smart tracking (based on ML and UQ) with traditional reference-based tracking for an OWT’s SS2 mode.

Figure 9

Figure 7. Sparsification error curves for the physical modes of an OWT, obtained by sequentially removing the most uncertain predictions and showing the effect on the model performance through MSE.

Figure 10

Figure 8. Data description plots showing the proportion of the operational states (8c) for all the data, the training data and the smart tracked data for SS2 both in absolute (8a) and relative (8b) terms.

Figure 11

Figure 9. Control charts for monitoring the OWT natural frequencies after weekly data averaging (purple), using the reference-based tracking (blue) compared to the ML- and UQ-based tracking (orange) and normalization (green).

Figure 12

Figure 10. Creation process of the synthetic dataset, with the synthetic SS2 mode created through an LR (orange) and the synthetic OMA output generated by overlaying the 6P harmonic (black), showing periods with and without (green) interference.

Figure 13

Figure 11. Residuals of three methods on a synthetic dataset with an increasing introduced anomaly on the physical mode with harmonic interaction.

Figure 14

Table A1. Min and max values for min–max normalization

Figure 15

Table B1. Settings and results of the hyperparameter optimization using the Hyperopot Python package

Figure 16

Table C1. Description of the operational states of Figure 8

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