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Homogenizing fluid transport in stratified porous media using an elastic flow instability

Published online by Cambridge University Press:  19 May 2023

Christopher A. Browne
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08544, USA
Richard B. Huang
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08544, USA
Callie W. Zheng
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08544, USA
Sujit S. Datta*
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08544, USA
*
Email address for correspondence: ssdatta@princeton.edu

Abstract

Many key environmental, industrial and energy processes rely on controlling fluid transport within subsurface porous media. These media are typically structurally heterogeneous, often with vertically layered strata of distinct permeabilities – leading to uneven partitioning of flow across strata, which can be undesirable. Here, using direct in situ visualization, we demonstrate that polymer additives can homogenize this flow by inducing a purely elastic flow instability that generates random spatio-temporal fluctuations and excess flow resistance in individual strata. In particular, we find that this instability arises at smaller imposed flow rates in higher-permeability strata, diverting flow towards lower-permeability strata and helping to homogenize the flow. Guided by the experiments, we develop a parallel-resistor model that quantitatively predicts the flow rate at which this homogenization is optimized for a given stratified medium. Thus, our work provides a new approach to homogenizing fluid and passive scalar transport in heterogeneous porous media.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2023. Published by Cambridge University Press.
Figure 0

Figure 1. Macro-scale and pore-scale characterization of the flow of a highly elastic polymer solution in stratified porous media. (a) Schematic of our Hele-Shaw assembly, with two parallel strata made of close-packed glass beads of distinct sizes. We characterize the macro-scale flow by visualizing the transport of an injected dye, which acts as a passive scalar. (b) Schematic of our microfluidic assembly, again with two parallel strata made of close-packed glass beads of the same distinct sizes as in the Hele-Shaw assembly. We characterize the flow through direct pore-scale visualization of fluorescent tracer particle transport using confocal microscopy, combined with measurements of the pressure drop across the entire medium. (c) Shear stress $\sigma$ varies nearly linearly with the shear rate $\dot {\gamma }$, indicating that the solution approximates a Boger fluid; the dashed line shows the power-law fit $\sigma =A_s\dot {\gamma }^{\alpha _s}$ with $A_s=0.3428\pm 0.0002\,\mathrm {Pa}\,\mathrm {s}^{\alpha _s}$ and $\alpha _s=0.931\pm 0.001$. (d) First normal stress difference $N_1$ also increases with increasing shear rate $\dot {\gamma }$; the dashed line shows the power-law fit $N_1=A_n\dot {\gamma }^{\alpha _n}$ with $A_n=1.16\pm 0.03\,\mathrm {Pa}\,\mathrm {s}^{\alpha _n}$ and $\alpha _n=1.25\pm 0.02$. Error bars represent one standard deviation of three measurements.

Figure 1

Figure 2. Imaging reveals that an elastic polymer solution homogenizes the uneven flow between strata, coincident with the onset of the elastic flow instability in the coarser stratum. (a) Visualization of passive scalar transport by the polymer solution in a stratified Hele-Shaw assembly using a green dye. All images are taken at the same $\tilde {t}\equiv t/(0.5t_{PV})=2.5$, where time $t$ has been normalized by the time to fill half of the entire pore space volume. Due to the higher permeability of the coarse stratum (bottom), dye infiltrates faster than in the fine stratum (top). However, at the intermediate ${Wi}_I=2.7$, this uneven partitioning of the flow is reduced. (b) Scalar breakthrough curves obtained by measuring the normalized dye concentration $\tilde {C}$ at the midpoint $x=L/2$ over time. Uneven flow partitioning at ${Wi}_I=1.4$ leads to distinct jumps and prolongs $\tilde {C}$ to long times; by contrast, redirection of flow to the fine stratum at the intermediate ${Wi}_I=2.7$ leads to more uniform and rapid breakthrough, shown by the smoother and earlier rise in $\tilde {C}(\tilde {t})$. This homogenization is mitigated at the even larger ${Wi}_I=3.3$. (c) Streamline images of representative pores in a stratified microfluidic assembly; black circles are sections through the beads making up the solid matrix, white lines are time projections of the tracer particle pathlines that closely approximate the instantaneous flow streamlines. Imposed flow direction is from left to right. The flow homogenization at the intermediate ${Wi}_I=2.7$ (c i,c iii) coincides with the onset of the elastic flow instability solely in the coarse stratum (bottom) – indicated by the emergence of spatio-temporal fluctuations in the flow, shown by the red overlay whose intensity is given by the standard deviation in pixel intensity over the course of the time series of images. The mitigation of this homogenization at the even larger ${Wi}_I=3.3$ (c ii,c iv) coincides with the additional onset of the instability in the fine stratum, as well (top). (d) Map of the root mean square velocity fluctuations computed from PIV, which confirm that the flow becomes unstable first in the coarse stratum at the intermediate ${Wi}_I=2.7$ (d i,d iii), and then also in the fine stratum at the even larger ${Wi}_I=3.3$ (d ii,c iv). (e) Fraction of 10 randomly chosen pores observed in each stratum that exhibit unstable flow, defined as such by identifying whether fluid streamlines cross over the imaging duration. Only a small fraction of pores in the coarse stratum exhibit unstable flow at the intermediate ${Wi}_I=2.7$, whereas a greater fraction of pores in both strata exhibit unstable flow at the larger ${Wi}_I=3.3$ – corroborating the results shown in (cd).

Figure 2

Figure 3. The elastic flow instability produces a similar increase in the macroscopic flow resistance for homogeneous porous media of different permeabilities. (a) Points show the apparent viscosity, normalized by the shear viscosity of the bulk solution, obtained using macroscopic pressure drop measurements. The apparent viscosity increases above a threshold ${Wi}_I$ due to the onset of the elastic flow instability. Measurements for two different homogeneous media with distinct bead sizes and permeabilities (different colours) show similar behaviour. Grey line shows the predicted apparent viscosity using our power balance ((3.2), neglecting strain history) and the measured power-law fit to $\langle \chi \rangle _{t,V}$ shown in (b), with no fitting parameters; the uncertainty associated with the fit yields an uncertainty in this prediction, indicated by the shaded region. At the largest ${Wi}_I$, the apparent viscosity eventually converges back to the shear viscosity, reflecting the increased relative influence of viscous dissipation from the base laminar flow. (b) Points show the rate of added viscous dissipation due to unstable flow fluctuations averaged over the medium, $\langle \chi \rangle _{t,V}$, measured from flow visualization. The dissipation sharply increases above the onset of the instability and is not sensitive to the bead size. Error bars represent one standard deviation between pores. We fit the data using an empirical power-law relationship ${\sim }({Wi}_I/{Wi}_c-1)^{2.4}$ above the macroscopic threshold ${Wi}_c=2.6$, shown by the grey line; the shaded region shows the error in the power-law fit.

Figure 3

Figure 4. Parallel-resistor model captures the key features of experimentally measured apparent viscosity and uneven flow partitioning in stratified media. (a) Points show the normalized apparent viscosity measured for a stratified microfluidic assembly, indicating that it shows a similar increase above the onset of the elastic flow instability. Blue line shows the predicted apparent viscosity using our parallel-resistor model with no fitting parameters. Grey line shows the corresponding prediction for a homogeneous medium. Left and right arrows show ${Wi}_I=2.7$ and $3.3$, at which only the coarse stratum or both strata are unstable in figure 2(c,d), respectively. The downward and upward triangles indicate the ${Wi}_I$ at which each stratum becomes unstable. (b) Points show the ratio of superficial velocities in each stratum, normalized by the Newtonian value, measured for a stratified Hele-Shaw assembly; $\tilde {U}_{F}/\tilde {U}_C$ increases above the onset of the instability in the coarse stratum, indicating flow homogenization, and then decreases above the onset of the instability in the finer stratum as well, indicating that flow homogenization is mitigated. Teal line shows the prediction from our parallel-resistor model, which captures this non-monotonic behaviour.

Figure 4

Figure 5. Geometry dependence of the apparent viscosity and uneven flow partitioning in a stratified medium, as predicted by our parallel-resistor model. (a,b) Different colours show the predictions of the parallel-resistor model for stratified media with varying ratios of the strata permeabilities, $\tilde {k}$, holding the area ratio fixed at $\tilde {A}=1$. The apparent viscosity (a) only shifts slightly to smaller ${Wi}_{I}$ with increasing $\tilde {k}$, eventually converging for $\tilde {k}\gg 100$. The extent of flow homogenization generated by the elastic flow instability, quantified by the ratio of superficial velocities (b), does increase with increasing $\tilde {k}$. Optimal flow homogenization is indicated by the open circles at ${Wi}_I={Wi}_I^{peak}$ with a velocity ratio $(\tilde {U}_F/\tilde {U}_C)^{peak}$. Inset to (a) shows the critical ${Wi}_{I}$ at which each stratum becomes unstable; the window between the two values increases with increasing $\tilde {k}$. (c,d) Similar results to (a,b), but for stratified media with varying strata area ratios, $\tilde {A}$, holding the permeability ratio fixed at $\tilde {k}=9$. Inset to (c) shows the critical ${Wi}_{I}$ at which each stratum becomes unstable; the window between the two values decreases with increasing $\tilde {A}$. Insets to (d) show the variation of the optimal ${Wi}_I^{peak}$ and $(\tilde {U}_F/\tilde {U}_C)^{peak}$ with $\tilde {k}$, for different $\tilde {A}$. The data for different $\tilde {A}$ trivially collapse due to the definition of the superficial velocity.

Figure 5

Figure 6. Model predictions for a porous medium with five distinct strata. (a) Different colours show the predicted ratio between the superficial velocity in each stratum and the macroscopic superficial velocity, normalized by the value of this ratio for a Newtonian polymer-free solvent. The coarsest stratum (dark purple) becomes unstable at the smallest ${Wi}_I$, following by the next coarsest (dark blue) and so on – causing flow to be redirected to the finer strata and the uneven flow across different strata to be homogenized. At even larger ${Wi}_I$, all the strata become unstable and the resulting flow homogenization is mitigated. (b) Predicted breakthrough curves for the polymer solution at ${Wi}_I=3.2$ (light green) as well as the Newtonian polymer-free solvent at the same flow rate (dark green). At this intermediate ${Wi}_I$, the elastic flow instability homogenizes the uneven flow across strata; as a result, rapid breakthrough in the coarsest strata is slowed (left arrow), and slow breakthrough in the finest strata is hastened (right arrow), smoothing the overall breakthrough curve. Inset shows the macroscopic effective longitudinal dispersivity, normalized by its value for the Newtonian polymer-free solvent at the same volumetric flow rate. Here, $K_l$ and $K_{l,0}$ differ slightly at low ${Wi}_I$ because of the modest shear thinning in the polymer solution, which increases the uneven partitioning of flow uniformly before the onset of unstable flow. For a window of $2.4\lesssim {Wi}_I\gtrsim 4.5$, the normalized dispersivity is smaller than one, indicating more uniform scalar transport due to the homogenized flow resulting from the instability.

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